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352 Qin Shen et al.


Table 2. The Yield Strength (YS), Ultimate Tensile Strength (UTS), and Elongation-to-Failure (EL) for the As-Quenched (AQ) and 4-h-Aged Alloys.


Model Alloys Fe–NiAl, AQ


Fe–NiAl, 4 h


YS (MPa) UTS (MPa) EL (%) 306±3.5


380±1.0 Fe–NiAl–Cu, AQ 655±39.0


418±1.7 461±5.0 749±37.9


Fe–NiAl–Cu, 4 h 1,023±13.2 1,053±1.0


20.9±0.9 11.0±1.1 10.9±0.9 10.1±1.4


elongation-to-failure are summarized in Table 2. The Fe–NiAl alloy shows a yield strength of 306MPa and an ultimate tensile strength of 418MPa in the AQ condition. After aging for 4 h, the yield strength and the ultimate tensile strength increase to 380 and 461 MPa, respectively, together with a loss of elongation-to-failure from 20.9 to 11.0%. The addition of 1.63wt% Cu results in a substantial increase of ~300MPa in both the yield strength and ultimate tensile strength of the Fe–NiAl–Cu alloy in the AQ condition, with a loss of elongation-to-failure from 20.9 to 10.9%. In the 4-h-aged condition, significant aging strengthening is observed in the Fe–NiAl–Cu alloy. The yield strength and ultimate tensile strength dramatically increase to 1,023 and 1,053MPa, respectively, whereas the ductility remains nearly unchanged, exhibiting an elongation-to-failure of 10.1%. The dramatic increment of yield strength and ultimate tensile strength of the Fe–NiAl–Cu alloy demonstrates that Cu sig- nificantly enhances the age-hardening ability, in agreement with the hardness measurement results. In addition, without obvious sacrifice of ductility, the Fe–NiAl–Cu alloy shows a good combination of high strength and good ductility.


The fracture surfaces of the tensile samples are shown in Figure 3. For the Fe–NiAl alloy, there is no significant change


in fracture mode between the AQ and aged states, both show fine dimples (Figs. 3a, 3b), indicating a characteristic mode of a ductile fracture. TheAQsample of the Fe–NiAl alloy has more dimples than the aged sample, meaning that the AQ sample exhibits better ductility. The AQ Fe–NiAl–Cu alloy also shows a characteristic mode of a ductile fracture (Fig. 3c). After aging for 4 h, the sample of the Fe–NiAl–Cu alloy shows a mixed fracture mode, consisting of dimpled rupture and intergranular fracture (Fig. 3d).


The Evolution of Precipitates in the Fe–NiAl and Fe–NiAl–Cu Alloys To comprehensively understand the effect of Cu on the microstructural evolution of Fe–NiAl alloy, the APT inves- tigation was performed on the Fe–NiAl and Fe–NiAl–Cu alloys. Figure 4 shows Ni, Al, and Cu atom maps of the Fe–NiAl and Fe–NiAl–Cu alloys aged at 500°C for 0.5, 4, 32, and 128 h. No clusters or precipitates were detected in the Fe–NiAl sample aged for 0.5 h, and the distribution of Ni and Al appears uniform. The nearest-neighbor distribution (NND) analysis of this sample is shown in Figures 5a and 5b. It shows that there is no significant deviation between experimental data and random data curves, further suggesting that the Ni and Al atoms are mostly randomly distributed. On the other hand, a considerable number density of Ni, Al, and Cu clusters were observed in the Fe–NiAl–Cu alloy aged for 0.5 h, as shown in Figure 4b, which led to the development of weak nonrandom dis- tributions of the Ni and Al atoms revealed by NND analysis


Figure 3. Scanning electron micrographs of room temperature fracture surfaces for (a)Fe–NiAl, as-quenched; (b)Fe–NiAl, aged for 4 h; (c)Fe–NiAl–Cu, as-quenched; and (d)Fe–NiAl–Cu, aged for 4 h. Scale bar is 30 μm.


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