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SUSTAINABILITY


The science of bio-based alkanes in cosmetics


Antoine Piccirilli - VG Chem Consulting, France Didier Lanquetin - Enviro-Stratégies, France


ABSTRACT


In recent years, bio-based alkanes obtained from vegetable oils or sugar, respectively by processes of conventional chemistry and by synthetic biology implemented from genetically modified microorganisms, have appeared on the market. An examination of the production yields and the results of lifecycle analyses highlight the great superiority of conventional chemistry compared to synthetic biology, which ultimately proves to be of low productivity and high environmental impact, far from being in phase with the societal and environmental requirements of the cosmetics industry.


Alkanes of fossil origin have been used in cosmetic products for many years. Indeed, many skin care, hair care or even make-up products contain isododecane, isohexadecane and purified petroleum cuts (e.g. Isopar isoparaffins).1 These petrochemical alkanes are multi- functional compounds with interesting physical and sensory properties: emollient, moisturizing properties, non-greasy and silky feel, excellent skin tolerance, great chemical stability.2


In


addition, their price is extremely competitive. However, they also have their drawbacks.


They are derived from non-renewable fossil raw materials, generating greenhouse gases as they are obtained by hydrocracking petroleum. On the other hand, they are far from being totally biodegradable, leading to pollution of water, air and soil. Some of these alkanes also have a synthetic hydrocarbon odour that must be masked in cosmetic formulations by using masking and odorant substances, which make the formulations more complex and can lead to skin tolerance problems. Last but not least, their cosmetic INCI


names, directly accessible on the packaging of the finished product, evokes the industrial chemistry of synthesis (ex. C13-C15 Alkane, Isododecane). This is why today’s consumers, increasingly aware in real time thanks to applications available on their cell phones, spot these substances and turn away from the act of purchasing. Hydrocarbons like silicones, parabens and petrolatum no longer have a good press and are increasingly being replaced by bio-based alkanes.


www.personalcaremagazine.com In the last ten years, alkanes made from bio-


based raw materials have been introduced to the market. Among them, two distinct categories can be distinguished: i) alkanes obtained from vegetable oils (palm, coconut) by conventional chemical processes and ii) those resulting from synthetic biology obtained from sugar (glucose from sugar cane and beet in particular).


Biobased alkanes from vegetable oils There are two types of bio-based alkanes derived from vegetable oils: those that are identical in molecular structure to certain petrochemical alkanes and those that have no fossil counterpart, such as squalane, a substance that is not present in the plant kingdom but is strongly inspired by it.


Linear bio-based alkanes Linear bio-based alkanes have identical chemical structures to their petrochemical


counterparts. These compounds generally have carbon chain lengths between C12 and C22. These alkanes differ in technical performance, production process and plant origin. Biobased dodecane/tetradecane is obtained


from coconut oil fatty alcohol (marketed under the brand name Vegelight 1214, INCI name: Coconut Alkanes).3


process is an alcoholysis of coconut oil leading to methyl esters, which are transformed into coconut fatty alcohols by catalytic hydrogenolysis (Figure 1, reaction 1). A fractional distillation step then isolates


the lauric (C12) and myristic (C14) alcohols. This alcohol is then dehydrated to alpha-olefins in the presence of an acidic solid catalyst. The obtained alkene is finally hydrogenated to coconut alkanes. The process leads to two reusable co-


products: coconut glycerine and methanol which is recycled in the alcoholysis reaction. Concerning the compliance with the key principles of green chemistry, this process mainly uses heterogeneous catalysts easily separable from the reaction medium, which avoids neutralization and washing operations generating waste to be treated. Similarly, the atom economy, a key


criterion of green chemistry which consists in maximizing the number of atoms of raw material and reactants transformed into the target product (dodecane/tetradecane), is higher than 85% (Table 1). The undecane/tridecane blend - marketed


as Cetiol Ultimate, INCI name: Undecane and Tridecane - is obtained from lauryl (C12)/


April 2022 PERSONAL CARE The first step in its production


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