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February, 2017


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Page 57 Optimizing Multi-Board System Design By Craig Armenti, PCB Marketing Engineer, Mentor Graphics


decade. Many of the products that we use today are, in fact, complex inter- connected systems. Simply put, a “system” is a hierarchical integration of sub-components that are combined to create a product. Using the automotive market as


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an example, the first level of a system is an element: an individual compo- nent or sub-assembly that is designed to be part of a larger collaborating function. At the next level is the sub- system, which could be a single board that when connected with other boards delivers a higher level of value. The systems level is then an electron- ic-centric assembly packaged as mul- tiple boards interconnected with cables or connectors that can operate as a standalone unit. Finally, the sys- tem of systems level is an integration of independent systems that create a new, more complex system.


Multi-Board Systems: Multiple Issues


When hardware functionality is


distributed across a multi-board sys- tem, the system integrator must determine the connections that need to be made between each board and to external interfaces. As design com- plexity rises, there could be thou- sands of connections that need to be properly managed. Another way to appreciate the


complexity of system design is with the ubiquitous V diagram. The V dia- gram represents the design process starting with concept development through architecture definition, then decomposition of the system into individual blocks representing the physical implementation as hard- ware, mechanical enclosure, cabling, and software, and finally, the inte- gration, verification and manufac- ture of the components into the sys- tem product. As hardware system design


complexity continues to increase, the current methods for managing infor- mation have reached limitations in terms of both capacity and process. Existing system design methods take too long, introduce too many errors from manual data entry, and require re-entering the same data at multi- ple points in the design process. When designing a system, failure to maintain the integrity of even a sin- gle interconnection could result in project delays, involve significant cost to resolve, and perhaps even require a product recall. Today’s product development teams need to utilize an optimized multi-board sys- tems design process in order to be successful. To build these systems well, engineering teams must man- age design complexity and increase and improve collaboration. Manage Design Complexity. The scale of systems is outpacing the cur- rent design methodologies that often leverage homegrown processes to glue multiple disciplines together. These non-optimal processes restrict the trade-offs and “what if” analyses required across multiple domains. Collaboration. In order to properly optimize the system, collaboration between the different disciplines is


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11:29 AM Example of a multi-board system. ™


esigning electronic systems has become measurably more complex during the past


no longer optional, it is a require- ment. Today, teams tend to work


within a silo, with a black box methodology that restricts optimiza-


tion across the various components of the system. This reduced collabora- tion results in redundant efforts between disciplines.


Process Optimization In order to truly optimize the


multi-board system design process, product development teams need to use tools that maximize their effi- ciency. These tools should eliminate redundant efforts while simultane- ously improving product perform- ance and reliability. The data man- agement infrastructure must ensure


Continued on page 59 SQ3000 3D AOI


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