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VOLUME 29 - NUMBER 3 IPC/APEX Product Preview THE GLOBAL HI-TECH ELECTRONICS PUBLICATION March, 2014 By Walter Salm


End-of-Life Doesn’t Have to Kill Mother Earth


Denver, CO — End-of-life manage- ment of electronics, or lack thereof, has become a serious part of our over- all ecological contamination. It’s no longer enough to simply consign


At APEX, SIPLACE is pre- senting its hardware, software and service solutions, plus its integrated solutions for work- flows, in this month’s Show Preview starting on. . .


Page 72


Onshoring and Reshoring


Stealing the EMS News


Finding the right EMS provi - der in this day of onshoring and reshoring; some new rea- sons for reshoring; the case for black chrome solder tips.


Page 18 This Month's Focus:


Production and Packaging


How clean can you get a PCB? A simple tool cuts failure rates; boundary scan and fly- ing probers; mining bone piles for dollars; non-destructive testing; two kinds of micro- scopes — scanning electron mi- croscopes and ultrasonic mi- croscopes.


Page 58


Reverse logistics in play as workers disassemble computer monitors to salvage reusable parts. Photo: IT Asset Partners.


Semicon Growth Faces Serious Cost Challenges


New York, NY — Even though many analysts are projecting growth for the global semiconductor industry in 2014, structural challenges in the in- dustry could threaten many compa- nies, as more than half of 191 of the industry’s publicly-listed companies face the risk of possible financial dis- tress. As a result, the industry could see more consolidation, including mergers and acquisitions this year, coming on the heels of recently-an- nounced deals such as those involv-


ing Avago Technologies and LSI, Mi- cron and Elpida Memory, and Ap- plied Materials and Tokyo Electron. That’s according to a new study from AlixPartners, a global business advi- sory firm.


Underscoring what is also a bi-


furcated trajectory in the industry as it enters 2014, the AlixPartners study finds that in the 12-month pe- riod ending with the third quarter of 2013 the five largest companies in the industry — Intel, Qualcomm, Taiwan Semiconductor Manufactur- ing Co. (TSMC), Texas Instruments and Hynix —produced almost a third (30 percent) of industry revenues but over half (52 percent, or $50 billion) of industry EBITDA (Earnings Be- fore Interest, Taxes, Depreciation and Amortization). The study also finds for that


same period that average EBITDA margins for the top five companies,


Continued on page 8


junked electronics to landfills — even after shredding. The landfills after all can accommodate only so much, and shredding and dumping is costly and counterproductive. Add to this the on- going problem of those mountains of


old CRTs in warehouses and other storage facilities, and Planet Earth is facing a huge garbage problem. There is an economically feasible


way to handle a great deal of electron- ic waste products, rescuing perfectly good LCD screens from discarded cell phones, for example, as well as sal- vaging costly ICs from their mother- boards. Computers contain numerous salvageable components, HDDs can be shredded and then “cooked” down to reclaim raw materials. According to R2 (Responsible™


Recycling), a certifying trade associa- tion for electronics recyclers, 80 to 85 percent of unwanted electronics are going to landfills and incinerators. This figure is obviously very destruc- tive of the environment, and very costly in terms of wasted resources.


Continued on page 6


A First Look at Black Chrome Solder Tips


By Gary Goldberg, President and CEO, PROMATION, Inc. Kenosha, WI


T


his study hopes to provide in- sight and our observations on Black Chrome Tips when using


them with table top soldering robots. Black chrome (chromium) plat-


ing consists of chrome that turns black after the addition of a contami- nant, according to National Metal Finishing. Back in 1953 a hard, bright chromium-base electrodeposit was de- veloped that can be applied at a high rate of deposition. The electrolyte contains chromic


acid and nickel chloride plus a car- boxylic acid. When this bright deposit is treated with hydrochloric acid (for a few seconds) a black finish results. This finish is non-smudging, very ad- herent and uniform. These deposits will withstand


heating in high vacuum to tempera- tures of more than 930°F (500°C) and can be applied to most metals without the use of special equipment.


Plated Solder Tips A typical soldering tip consists


of a solid copper core, a plated layer Continued on page 22


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