February, 2020
www.us-
tech.com
sition. The system will validate the scanned feeder positions against the set up list. An alert will pop up if the scan feeder position does not match with the programmed feeder posi- tion. Javad has not had a wrong part quality issue on any PCB since 2015.
MSD Control. Moisture-sensitive devices (MSDs) require special atten- tion during assembly. These devices absorb ambient moisture in the fac- tory when removed from their mois- ture barrier bag, which might lead to component damage during the reflow process or unknown field failures. Javad established customized mois- ture control rules in its system, based on IPC/JEDEC J-STD-033 re- quirements. Any package with MSD floor
life expired or below the threshold floor life percentage is flagged in the system and not used. MSD floor life percentage is also tracked for each UID number in WIP to ensure its floor life is correctly calculated dur- ing reset, pause or bake. A signifi- cant contribution to the ability to in- telligently monitor and track MSDs was an InoAuto smart MSD cart from Inovaxe, which is compatible with the company’s customized ma- terial handling software.
Paperless Manufacturing. Paper is a low-efficiency means of commu- nication and documentation in a manufacturing environment. Also, if paper is the primary means, the chance of making mistakes is high. By using Javad’s customized materi- al handling and manufacturing sys- tem, the risk of human error is very low. Human error can never be com-
Handheld, Real-Time Materials Analysis on the Shop
Floor Continued from page 19
ing. Understanding physiological changes during this conditioning process optimizes performance im- provement and reduces the probabil- ity of injury. Insituware noninva- sively senses and evaluates physio- logical materials during this condi- tioning process whether it be through exercise, training or other physical activities.
“Real-time intelligent solutions
enable rapid decisions,” concludes Tafuna. Insituware’s ability to quick- ly assess materials during use opens a new dimension of measurement. Combining sensors, smart devices and intelligent cloud-based informa- tion with packaging allows for new ways to control materials in manu- facturing, sense changes in sports and understand materials perform- ance in aviation and construction. Contact: Insituware, LLC, South
Jersey Technology Park, 107 Gilbreth Parkway, Mullica Hill, NJ 08062 % 856-324-6776 E-mail:
info@insituware.com Web:
www.insituware.com r
See at IPC APEX, Booth 1048 See at IPC APEX, Booth 2637
pletely eliminated, but the goal is to reduce it as much as possible. Javad eliminated paper as the method for material pickup lists, feeder set up lists,
For example, Javad established
Page 25
Achieving “QualFiciency” in a High-Mix EMS Environment Continued from page 23
feeder position validation
forms, and WIP reference parts lists. Continuous Improvement Once a customized smart sys-
tem is set up and running, users al- ready have the data of material han- dling and WIP movements. From a material management’s standpoint, parts that have been frequently used should be stored in the automated smart storage systems to continuous- ly reduce the low-value-added and non-value-added process time.
a kit issuing source analysis report, based on recently closed work orders for better understanding of issues re- lated to material sources. Analysis can be driven down to
customer level, assembly level and job level for a selected timeframe. This data can be used to streamline the current processes and improve the overall material management ef- ficiencies. Overall, Industry 4.0 and smart
factory concepts have been initially focused on the high-volume manufac- turing environment. Javad, being a high-mix, low- to medium-volume fa- cility decided to implement these
concepts as much as possible in day- to-day operations. Javad found its own “smart”
way to achieve its QualFiciency goals, as a high-mix EMS provider. Its customized material handling systems and manufacturing process- es have laid a solid foundation for fu- ture quality and efficiency improve- ment activities. This is an ongoing process to each day come up with new ways to improve and exceed the expectations of customers. Contact: Javad EMS, 900 Rock
Avenue, San Jose, CA 95131 % 408-770-1700 E-mail:
info@javadems.com Web:
www.javadems.com r
www.yxlon.com
HELLO PROCESS AUTOMATION
Meet YXLON at booth #2637
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