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Engineered substrates  technology


Rare earth oxides: A great intermediary for GaN on large-area silicon


GaN-on-silicon products will become far more competitive when processing is carried out at fully depreciated 200 mm silicon fabs. This requires the use of very flat wafers,which can be formed through the introduction of rare oxide epi-layers that can also enhance the performance of LEDs, transistors and solar cells, say Michael Lebby, Andrew Clark and Guoying Ding from Translucent.


T


o fulfil the unrelenting drive for cheaper consumer products, scientists need to develop and introduce new materials that can slash the cost of semiconductor devices. This is especially true for GaN-based technologies – these can form a wide range of devices at costs that will get more and more competitive when epitaxial growth is performed on large silicon wafers. Such devices promise to spur the widespread adoption of LED-based lighting, aid the penetration of GaN-based transistors in the power electronics industry, and help the growth of the multi-junction solar cell market that is traditionally making products for satellites, but is now complementing this with devices for terrestrial concentrating photovoltaic systems.


At Translucent of Palo Alto, CA, we are playing a key role in the development of engineered, silicon-based substrates for the manufacture of GaN products. These large-diameter ‘on-silicon’ wafer platforms, which provide a strong foundation for GaN and germanium epitaxial growth, are by no means the only engineered platforms that exist. However, they have a major advantage over many of them, thanks to their silicon base: They can be processed in the high-volume, highly automated 150 mm and 200 mm silicon fabs dotted around the world. This means that they promise to trim the price of electronic devices based on GaN- on-silicon and germanium-on-silicon, which tend to be made on smaller substrates.


In addition, they can be an attractive alternative to sapphire for the growth of LEDs. The GaN LED industry is migrating from 2-inch, 4-inch and 150 mm platforms used today to 200 mm and beyond.


July 2012 www.compoundsemiconductor.net 37


The appeal of our engineered substrates is not limited to their competitive price – they also simplify epitaxy and wafer fab processing. Given the standard tool kits in these large silicon fabs, thin flat wafers are a pre-requisite for automatic batch loading.


One of the first demands from the silicon community, when faced with the request to process wafers featuring GaN or germanium is essentially: “We need flat wafers folks. We are not interested in the quality of your GaN, but if you want us to process them – they had better be flat.”


Silicon is certainly not the only foundation looking to impact these fast growth markets; scaling to 200 mm has been demonstrated in both sapphire and germanium.


However, both these alternatives suffer from cost, fragility, yield and thickness issues, which don’t plague epitaxial structures formed with our engineered substrates.


Figure 1. Comparison of surface unit cells (decreasing left to right)


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