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LONDON TRANSPORT OVERVIEW


Christmas break enables BAM Ritchies to make site start


Scheme: Hooley Cutting Stabilisation Client: Network Rail Contract Value: £7.5m


While the rest of the country was settling down to listen to the Queen’s speech on Christmas Day last year, engineers at the Hooley Cutting were working away at the foot of the 30m deep cutting installing around £1m of enabling works in advance of the major stabilisation project.


With a main scheme involving the installation of more than 6,000 soil nails and the excavation of more than 14,000cu m of material, all to be carried out without affecting the day-to-day running of the London to Brighton ‘slow’ line, the enabling work for the Hooley Cutting project was carried out during a nine-day rail blockade during the Christmas slowdown.


During that time around 1km of plastic mesh catch fence was installed at 5m above the running line level and a further 260m of scaffolding supported on micropiled foundations.


The catch fence is installed using a 2m length bar anchored into a shorter 100mm socket drilled perpendicular to the slope. A further upslope socket is drilled to provide an anchor point for the fencing posts. Approximately 200 post and anchor positions have been installed for the catch fencing to be slung between.


The micropiles for the scaffolding foundations are just 100mm diameter and 3m deep and have been placed straight into the chalk.


66 | rail technology magazine Apr/May 13


Above: Steep slope rope supported soil nailing rigs on slope


But such is the diffi culty in access and the steep gradient of the slope that the reinforced concrete columns are being placed using spray- applied concrete techniques.


The columns are sprayed in 2m lifts with plywood shuttering attached to the reinforcement cage with 4cu m of the 40Kn concrete sprayed across six columns each day.


They are launched from a series of 130mm diameter micropiles to 8m depths.


O’Donovan explained: “The sprayed concrete is easier to use because of the access issue.


“It’s more effi cient, the material stays in line and it’s only really the nozzles that need to be washed.”


Below: Roman snail - protected species


Across the railway line and in the central spin there are major earthworks being carried out to reprofi le the dry valley gravel layer.


Approximately 14,000cu m of this layer is being scraped from the cutting face and the top of the central spine using ultra-long reach excavators more normally associated with demolition projects.


The plan is to reduce the angle of the face itself from the point where the valley gravels layer sits above the chalk, reducing the amount of material that sits above it and minimising the possibility of any slip failure.


The fi nished face will also be nailed and netted to prevent any falls.


It may be a complicated scheme, but when the work is fi nally completed later this year, the cutting will be back to its original, safe best.


And those Victorian railway engineers will themselves have something to admire.


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