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TRACK TECHNOLOGY


TRACK21: Railway track for the 21st century


T RACK21 is a collaborative research programme grant funded by the UK


Engineering and Physical Sciences Research Council (EPSRC) that aims to improve how existing railway track is maintained and how new lines are designed and built.


The grant brings together researchers from the Universities of Southampton, Birmingham and Nottingham and industry partners including Network Rail, HS2, LUL, RSSB, Balfour Beatty, Tata and Pandrol.


The key research challenge addressed by TRACK21 is to develop improved understandings of the complex mechanisms of railway track behaviour governing stiffness, robustness, longevity, noise and vibration. The goal is to reduce deterioration rates and maintenance requirements substantially, while at the same time mitigating the environmental impacts of noise, vibration and materials use. These are perhaps the most significant challenges facing railway systems today. If successful, the research will lead to reduced costs and improved reliability, with resulting environmental and customer service benefits.


Work over the first 30 months of the grant has focused on developing a better understanding of the way track behaves in response to the increasing demands of heavier, faster and more frequent trains through a combination of field monitoring, laboratory testing and particle scale numerical modelling. A summary of progress in selected areas is given below.


Ballast migration


Figure 1 shows the phenomenon of ballast migration. This may occur on canted curved track traversed by high speed (~200 km/hour) trains, and inv olv es the gradual migration of the ballast down the cant so that the high end of the sleeper


Below: Figure 1 Ballast migra- tion (from Priest et al, 2012)


152 | rail technology magazine Apr/May 13


is exposed and the ballast gathers in a heap against the low rail.


A mechanism has been proposed to explain this behaviour, and is described in full in a paper soon to be published in the Journal of Rail and Rapid Transit (Priest et al, 2012).


Transition zones


Transition zones, where the track passes from ordinary ground onto a rigid substructure such as a bridge or a culvert, are potentially problematic in terms of ongoing differential displacement and increased maintenance requirements.


The strategies adopted to


try to mitigate these effects are sometimes spectacularly unsuccessful (e.g. Coelho et al, 2011) and further research into more effective designs is required.


Within TRACK21, critical zones (including switches, transitions and underbridges) have been identified at various locations mainly on the southern region of the UK network, and their performance is being monitored both from the track and using on-train instrumentation developed at the University of Birmingham.


Earthworks in cyclic loading


Seasonal cyclic shrinkage and swelling of clay embankments resulting from vegetation and climate effects can make it difficult for rail infrastructure owners to maintain the required track geometry. Fatigue might also lead to the gradual failure of such embankments over several decades.


These issues are being investigated in cyclic triaxial


tests in which 70mm diameter


specimens of Lias Clay embankment fill from a site near Bristol are being subjected to cyclic variations in pore water pressure of 100kPa with the total stress held constant. Further tests are being carried out in which the total stresses are being cycled at a much higher frequency, mimicking train passage.


In both cases, the laboratory tests are being complemented by field and full scale studies. Additional collaborators include Mott


MacDonald, GeoObservations and Arup.


Effects of principal stress rotation on different types of track sub-grade


A torsional hollow cylinder apparatus has been set up and a testing procedure developed, following Powrie et al (2007), to investigate the effect of the principal stress rotation associated with train passage on a variety of railway foundation soil types. Particular emphasis is being placed on the effect of clay content and the time interval between loading events.


Current data suggest a reduction in the susceptibility of a sub-base material with increasing clay content, up to a clay content of about 16%. Above this, the reduced permeability starts to have an adverse effect.


The effectiveness of ballast and sleeper modifications


The replacement of traditional timber sleepers by reinforced concrete has resulted in a much harder interface, with smaller and possibly fewer sleeper to ballast contacts and the increased likelihood of ballast particle breakage rather than embedment into the softer sleeper material.


The University of Southampton sleeper testing rig (figure 2; Le Pen and Powrie, 2011) has been upgraded to enable the long-term performance of different combinations of sleeper material (timber, plastic, steel) and shape (traditional, duo-bloc, inverted U) to be investigated; and also the effectiveness of under sleeper pads in reducing sleeper/ballast contact forces.


Below: Figure 2 University of Southampton ballast and sleeper testing rig


Professor William Powrie FREng, principal investigator of TRACK21 at the University of Southampton, describes the latest track research and its implications for the industry.


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