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years, this specific automotive robot program was carried out in close partnership with KUKA in Germany. Ford’s Cologne assembly plant trial is part of the com-


pany’s investigations into Industry 4.0, a term describing the Fourth Industrial Revolution, which embraces automation, data exchange and manufacturing technologies. Ford sought feedback from more than 1000 production line workers to identify tasks for which the robots would best be suited, according to the company. “Robots are helping make tasks easier, safer and quicker, complementing our employees with abilities that open up unlimited worlds of production and de- sign for new Ford models,” Karl Anton, director, vehicle operations, Ford of Europe, said in a statement. The possibilities for collaborative-


style robots are tremendous, noted Rick Maxwell, director of engineering, FANUC America Corp. (Rochester Hills, MI). About a year ago, FANUC introduced its 35-kg payload CR-35iA collaborative robot, which Maxwell said is the largest power-enforced robot on the market today with over 1800 mm of reach. FANUC also plans this fall after IMTS to introduce a new smaller model, the CR-7iAL, a 7-kg payload cobot with 900 mm of reach, that will be aimed at smaller material-handling applications. For many automotive applications in


particular, collaborative robots that can lift a substantial amount of weight, like the CR-35iA’s 35 kg (78-lb) payload, show a lot of promise for alleviating a number of repetitive strain injuries among workers. Maxwell noted that the next largest cobot payload in the indus- try is in roughly the 10 to 14–kg range. “You start to get into the ergonomic [issues] where you really can’t pick up repeatably 20–30 lbs [9.1–13.6 kg] without having a lift assist,” Maxwell said. “We do have robots in produc-


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tion. They are working on assembly lines or in areas where there are people.” FANUC has tested its CR-35iA robot on assembly lines, Maxwell said, and the company has worked with General Motors Co. (GM; Detroit), which presented its


Supreme DC170 Visibly different, clearly leading the way.


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September 2016 | AdvancedManufacturing.org 63


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