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Aerospace engine manufacturers are using the 606D for multiple processes. This hot section component pictured is laser drilled, cut and welded. These operations are capabilities on either of the two 606D workstations and can be done simultaneously.


Interlocked, side doors allow additional access; one for each workstation. Each workstation has a 200-mm diameter ex- haust port for connection to a fume removal system. The 606D makes use of the latest technology to achieve the full performance that has been promised by high-power fiber lasers. The dual motion systems feature a number of components constructed of graphite fiber-reinforced polymer (GFRP) with high stiffness to weight to reduce the moving mass and increase the stiffness and stability. Linear motors contribute to higher velocity capability. A new camera and optics provide high image quality at higher mag- nification while allowing for easy incorporation of automation. The latest Laserdyne patented OFC provides more precise sensing of metals and nonmetals to compensate for the less- than-perfect components which the 606D will process.


The 606D System Now and for the Future As part of the process for providing standard-built laser machining systems, all Laserdyne workstation components are designed and built to exacting specifications. This en- sures volumetric accuracy throughout the full work envelope (600 × 600 × 600 mm), as well as for long-term reliability in


an industrial environment. The workstation provides up to six axes of motion, including a fully integrated and contour- ing rotary table. Laserdyne optional features and ancillary equipment are designed to be easily integrated into the 606D system at construction or as added features after installation.


The “Power of Two” for Aerospace Engines and More “Laserdyne’s ‘Power of Two’ approach has been proven to yield advancements in cutting, drilling and welding for aero- space engine applications,” said Barry. “The dual workstation design combines proprietary motion and process control with the beam quality and energy control capability of fiber laser processing. Not only is this combination significant for turbine engine manufacturing, it is important for all industries that want to take advantage of laser processing. “It’s significant that the aerospace industry is leading the way with this technology with others in medical and trans- portation to soon follow. This is an exciting time for complex laser processing.”


This article was edited using information provided by Prima Power Laserdyne.


77 — Aerospace & Defense Manufacturing 2016


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