05 Innovation
Pastry puts warewashing to the test
Te stubborn residues left on high-quality pastry laboratory equipment put warewashers to the test. Luigi Biasetto explains to Jim Banks why he trusts Hoonved to deliver spotless results
B 90 Aliworld
orn in Brussels, a city inextricably linked to the production of the finest chocolate,
Luigi Biasetto trained as a maître pâtissier chocolatier confiseur glacier. He returned to Italy in the 1990s, forging a career as a master pastry chef renowned for creativity. Te Biasetto method has since become a point of reference for the patisserie community. His pastry shop in Padua is
a mecca for anyone seeking the finest confections, and his laboratory L’Atelier Biasetto, aka “Te Temple of Sweetness”, is where he indulges his creative urges to create new masterpieces. Behind the shop’s stunning displays and the sophistication
of the lab’s experiments lies hard work, commitment, and more than a little mess. Making pastry is a mucky business, so robust hardware – to ensure elite levels of cleanliness and hygiene to match his products – is required. “First and foremost, the
fats are a big challenge,” says Biasetto. “Tey have a very high melting point. It is crucial to have a washing solution capable of effectively removing them. In a kitchen, most of the residues are related to the Maillard reaction, where sugars caramelize. Tese can be removed relatively easily. In pastry, however, we deal with a different type of dirt. “We use a lot of trays and
plastic containers, and grease sticks pretty well to plastic,” he adds. “Plastic doesn’t retain heat the same way metal does, so it’s harder to break down fats stuck
to it during washing. Having a dishwasher that can properly clean plastic items is a major challenge in pastry laboratories.”
Handling a heavy load In Biasetto’s lab, dishwashers start washing at 6:00am and run non-stop until midnight. On average, they wash 1,200 trays per day – sometimes more – as well as pots, trays, utensils, planetary mixer bowls and more. To be reliable is not enough. Tey must be durable enough to survive occasional mishandling by less experienced operators. “Tis is a real test for us,
because if a machine is beautifully designed but can’t withstand rough handling or distractions, then it becomes a problem,” says Biasetto. Energy and resource
consumption are also important.
Top: Alberto Carioni of Hoonved. Below: master pastry chef Luigi Biasetto
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