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Testing begins on battery-powered prototype train


Network Rail has confirmed that on-track trials are taking place to assess what it calls ‘Britain’s first battery-powered train’. Adam Hewitt reports.


T


he ‘IPEMU’ – Independently Powered Electric Multiple Unit – project uses an


Abellio Greater Anglia Class 379, which would normally draw traction power via a pantograph (25kV 50Hz AC).


Not everyone agrees that the IPEMU should be described as a ‘first’ when it comes to battery power – RTM readers have recalled the two-car battery powered train in use on the Aberdeen-Ballater branch from 1958, and the BR Southern Region motor luggage vans that used lead-acid batteries, for example.


Roger Capel noted on the RTM website: “The 1957 battery train (gather it was a BEMU!) was done in the same works as today’s IPEMU, using the two standard ‘Derby Lightweight’ DMU bodyshells. At that time DB were putting battery railcars into service in Germany, but I think its immediate despatch to the wilds of Aberdeenshire indicates that it was a BR gesture.”


But the IPEMU is the first modern attempt to trial battery power for potential passenger services, with the conversion taking place at Bombardier’s facility in Derby, where the on- track test runs have been happening.


The conversion


The DMOS, PTOSL(W) and DMOC cars are standard, but the MOSL car has been converted to a ‘Trailer Battery Car (BOS)’. The MCM (motor converter module), CET tank and power bogie have been removed, the pipework and cabling have been reconfigured because of equipment being relocated and the toilet is locked out. The auxiliary reservoir has been relocated to the DMOS, and six battery rafts have been installed, alongside new power cables, trailer bogie, a new button on the cab desk, an additional HMI screen, and data acquisition instrumentation.


The battery rafts fitted to the Class 379 unit contain a battery box, isolation switch, power distribution control panel, battery charging inverter, batteries and battery monitoring system, all mounted within a bespoke, purpose- built rig. Their creation follows the successful testing of several types of battery technologies, including lithium iron magnesium (which are being used for these tests) and hot sodium nickel salt.


66 | rail technology magazine Aug/Sep 14


Project partners include FutureRailway – which gave an update on the IPEMU project at Rail Live in June – as well as the Department for Transport,


Network Rail and Abellio Greater Anglia.


Companies who have been participating include US firms Valence and Altairnano, and the Italian FIAMM Group.


James Ambrose, Network Rail’s


senior engineer


leading on the IPEMU, said battery powered trains could cut costs and carbon emissions. He added: “It’s still early days for what is an exciting and experimental project that tackles these two key objectives, but we’re thrilled to begin the next phase of testing and look forward to running the train on-track in live, high-speed tests.”


The partners believe battery-powered trains could be used to bridge gaps in otherwise electrified parts of the network, or be used on branch lines where it would not be cost- effective to install OLE. Batteries could be a much more energy- and cost-efficient method than using a back-up diesel engine.


Next steps – testing, approvals, then passenger service?


Additional battery tests are now underway at the Bombardier Mannheim facility in Germany. After the on-track trials at Derby, high-speed running has been scheduled at the Rail Innovation and Development Centre (RIDC) in Nottinghamshire towards the end of the year.


Data gathered there will inform the future for IPEMU, whether as a straight battery unit or a hybrid. It would most likely be designed as a new train and not an adapted unit, to minimise energy consumption – but this project will also provide useful information for retrofit.


The approvals process would depend on ORR consultation, its authorisation into service


These photos sent to us by the project team show the battery pods and battery rafts.


under CSM regulations and the operator’s safety management system, and assurance that it complies with the relevant standards and the infrastructure. The safety case must be compliant to CSM, and a competent body appointed.


David Clarke, director of FutureRailway,


the industry’s innovation team, told RTM recently: “The research suggests it will work, the technology exists in other industries, but nobody in the rail industry is going to take the risk of going out and buying one until they have actually seen one in action.”


A project update for the IMechE by Charles Twort of Bombardier and Sam Barrett of Network Rail said the trial performance targets are: a range of 50km (regional service); an acceleration and speed similar to a DMU; operational cycles of 30km battery and 50km overhead; a lifetime of five to seven years; and a “high level of intrinsic safety”.


Obviously plans for passenger service and public demonstrations are speculative at this stage and nothing is confirmed, but there have been suggestions that the Crouch Valley Line could be used (Wickford to Southminster), and Marks Tey to Sudbury for the demonstration.


At the project’s end, the IPEMU will be converted back into a standard Class 379.


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