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At the end of the felting process each felt is measured for size and stretched, either by hand or by machine, into the final shape.


FELT SPECIAL


In general, felt hat bodies are only dyed after the felting process. After having been dyed, the hat bodies lose a bit of their firmness so they need to go through the felting machine again.


Up to this point in the production process, the felts are all in cone shape. After the dyeing process, a special machine is used to stretch a brim out of the cone shape if the order form indicates that a capeline shape is required by the customer.


With the help of a blocking machine, the felt body obtains the desired crown shape and brim size. It now has its final shape.


Throughout the entire production process, the felt is kept damp. To remove this dampness, the felts are placed for a few hours in drying


rooms before passing on to the finishing stage.


At the


finishing stage the hat bodies are sanded and brushed both on the inside and the outside, either by hand or by machine, depending on the desired finish.


Depending on the customer’s wishes, the hat body might be stiffened with shellac as the final step.


november 2022 | 59


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