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greater pressure than what is standard for the chambering involves risk. Some of us are willing to take that risk. All handloaders should accept that by the nature of


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the beast they sometimes are shooting loads that generate greater than standard pressure and, whether or not we follow published data, we never can be certain when this might be happening. So, a risk entails but so does a risk entail when fi ring only factory loads, as does a risk entail simply by liv- ing. I choose to take the risk associated with handloading and to therefore enjoy life more than if I did not handload. To each his own.


READING PRESSURE SIGNS


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Now, back to the subject at hand. How can we observe


things that suggest the level of, or at least refl ect, chamber pressure?


FEELING BOLT LIFT The fi rst so-called pressure indictor I will discuss is


applied stress (peak chamber pressure), the fewer the required number of cycles before such failure occurs. Extensive or habitual use of hotter-than-normal loads


in any gun increases risk that the number of cycles before brittle failure occurs will be less than the number of such rounds that might be fi red in that gun! This is a crapshoot. Eventually the dice will come up craps and the critical issue is that you cannot predict when that will happen. It might not happen for many millions of rounds but it might happen the next time you squeeze the trigger — as Bob Bell discovered the painful way! Generally, the larger the diameter of the case used, in


any given action, the more of a concern this is. All properly designed and produced guns are proof tested with one or more high-pressure loads, in a test that assures that any fea- sible number of shots fi red with ammunition loaded within normal pressure limits for that chambering will never result in such a failure. Naturally, when used in any given action, smaller-diam-


eter chamberings give us more assurance that high-pressure loads will not cause brittle action failure within the feasible lifetime of the action but we can never be certain because those guns are not proofed at greater pressure than otherwise similar guns chambered for larger-diameter cases. (Doing so is unnecessary and infeasible.) While we can assume (perhaps reasonably, perhaps not


reasonably) that when used in the same basic action, loads for smaller-diameter cases that generate higher than standard pressure are safer than loads for larger-diameter cases that generate (the same) higher than standard pressure, we can- not know. Ultimately, the reason we cannot know that guns chambered for smaller-diameter cartridges will tolerate more abuse is two-fold:  First, as noted, it is not feasible to proof test such a


gun at signifi cantly higher pressure; and,  Second, that gun might, therefore, include faulty steel in critical areas (which proof testing will fail to disclose). Therefore, use of any load that generates signifi cantly


Page 90 July — September 2011


ease of bolt opening after fi ring a round, along with ease of fully extracting the fi red case. Sometimes, loads that generate higher-than-standard pressure also will require extra effort to unlock the bolt. As a mirror, usually, loads that generate normal pressure will not require extra effort to unlock the bolt. However, exceptions do exist; hence, this method certainly is not foolproof. More often, if the round does not extract freely after the bolt is unlocked, probably pressure is higher than normal — probably. Variations in case design and hardness and other


variables, along with design characteristics and variations in manufacturing tolerances in the gun account for these differences. I will explore some of these variables under the heading Case Head Marking. OBSERVING PRIMER APPEARANCE


Next, consider the old canard about appearance of the


fi red primer being a good indicator of pressure. Usually this is described as fl atness and refers to how large the fl at area of the face of the fi red primer cup is, or how little of the radius around the edge of the primer remains between fl at area of primer cup and fl at area of case head. In reality, primer fl atness is such an abysmal indicator


for the novice that often I wish it had never been mentioned in print! Yes, primer face fl attening (and degree of engrave- ment of bolt-face marks on the primer face) can be helpful but this method is far from foolproof. It easily can lead the novice astray and it is apt to cause even the most seasoned handloader grief. I have examples of rifl e primers that show a fantastic


degree of fl attening, despite the fact that the loads actually generated relatively mild pressures. In these instances, fl at- tening resulted from excessive working headspace, as ex- plained below. Conversely, I have examples of primers fi red in a pressure test gun that show not one iota of fl attening or engravement into imperfections of the bolt face (because that gun had a well-polished bolt face) despite the load having generated 80,000 psi! (These examples resulted from using primers with unusually hard cups in cartridges that had minimal working headspace in the test gun.) The main culprits rendering fi red-primer appearance as


an unreliable mirror for chamber pressure are variations in headspace and primer cup hardness and thickness. The latter is easy to understand: The harder the primer cup, the less it


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