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VENDORVIEW

Reliable and rapid testing and

installation of thin-film modules

Zuse’s successors make production processes more efficient

T

echnological progress has always been the work of many masterminds. Today, numerous developers together with Alessandro Volta, Alexandre Bequerel, Georg Simon Ohm, Charles Babbage, Henry Ford or also the computer pioneer Konrad Zuse share their reputation of having contributed to the development, to going into production and cost degression of photovoltaic modules. And rightly so: The technological advancement of the photovoltaic is a worldwide project which benefits from synergies of the most varied branches and fields of research, given the fact that worldwide countless hopes lie in this technology, whether as energy supplier, guarantor of jobs, development object or investment of money.

Now that the photovoltaic has finally outgrown the university laboratories and emerged into gigawatt factories, there is a growing importance of mechanical and plant engineering in designing high-tech equipment. Grid parity is the top priority, for government aid alone is not sufficient as promoter for customer decisions, the price must be competitive. Production processes must become quicker, more efficient and more reliable. The wealth of experience from other highly automated industries like from the automotive industry and its component suppliers is very much appreciated by the branch. Strama-MPS is one of these innovative technology drivers who earned their merits in designing of high performance special machinery.

Solar simulator with LEDs

“In the automotive industry we shift the technological limits in the parts per thousand range, in the photovoltaic manufacturing processes the optimization potentials partially are in the double- digit percentage range”, explains Andreas Tomschi, Product Manager Solar Technology at Strama-MPS, the difference. Here and there, integrated processes are the basis of the technology concept. So, worldwide for the first time ever, in cooperation with a leading manufacturer of thin-film modules a sunlight simulator with LED illumination area was developed, which besides measurement and documentation of the I/V-characteristic provides the possibility of inline annealing of localized micro short circuits (shunt busting).

“ProMoSim” was not designed for the final quality inspection, but clearly has its strengths for the in-process intermediate inspection”, says Josef Sagstetter, Project Manager of the Photovoltaic Division at the Bavarian special machine maker. ”The continuous light function allows preconditioning of highly

Sun simulator illumination area and contacting

efficient PV modules prior to the measurement of the I/V- characteristic (light soaking) and by the shunt-busting function their efficiency may even be increased. The test rig meets Class A according to IEC 60904-9, is designed for an annual capacity of 50 – optionally up to 100 MWp and thus ensures the high throughput required for a modern PV module production.“ Intensity and homogeneity of the illumination area are checked at regular intervals and a program-controlled adjustment of every single LED array is made, taking only a few minutes for the whole calibration process. In contrast to the conventional flash solar simulators the long service life of the illuminants is a very considerable advantage. Between the single maintenance intervals the output is in the range of approx. 10 million PV modules.

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