Data insights – do the numbers tell their own story? In Gard, when analyzing trends, we, just like Cefor (The Nordic Association of Marine Insurers), follow closely the frequency trends of incidents over a given time period. This way we are also able to account for the growth in our portfolio from one year to the next. Over the five-year period, from 2017 – 2021, the frequency for the various Hull and Machinery (H&M) claims areas is showing a downward trend except for fires in engine room. This rise is largely due to fires occurring either on main engines or auxiliary engines which, as mentioned earlier, make up majority of all engine room fires.
Chart Title 0.12
0.02 0.04 0.06 0.08 0.1
0 2017 2018 2019 Frequency of engine fires (GARD H&M data)
For the period 2017 - 2021, the average annual frequency of engine room fires is 0.13%, which means out of every 10,000 vessels, 13 vessels have had one such fire incident each year. This may not seem like a high number, but the consequences of such fires can be serious for human life, environment, and property causing significant business losses.
One of the main concerns is that the frequency of both main and auxiliary engine fires shows a rising trend. The highest frequency of fires on main and auxiliary engines is seen on passenger and container ships. It is almost twice the Gard 5-year average. Within the container ship segment, the frequency is the highest for feeders (<3,000 teu).
Cefor in its most recent ‘Fire Trend Analysis’ publication has made similar conclusions.
Age as a factor We mentioned earlier that age is one of the factors to consider when assessing fire risks. Our data shows that older vessels are more prone to fires originating in engine room and frequency peaks for vessels between 25 – 30 years age. Interestingly, concentrated inspection campaigns (CIC) by Port State Control MoUs on ‘Fire Safety Systems’ carried out a few years ago concluded that the rate of detention for vessels failing certain CIC items seemed to increase as ships get older. See the Paris MoU report and Tokyo MoU report.
Shielding hotspots
Insulation: As materials used to insulate high-temperature surfaces may degrade over time or become oil-soaked, regular checks should be carried out. Even if the insulation of an exhaust pipe/system appears to be in good order, there may be hidden inadequately insulated areas and smaller open hot spots which could start a fire if in contact with oil.
Spray shields: The position and condition of spray shields for both high and low-pressure flammable oil lines should be checked regularly, as should the drainage arrangements for jacketed fuel oil pipes. Where spray shields are not included in the original design and the area has been identified as a potential ‘source of oil leakage’ then the installation of spray shields should be considered. Particular attention should also be given to the immediate and proper refitting of spray shields and insulation materials upon completion of maintenance.
Referring to our initial case study maintenance and that the piping met the original specs, reinstalling the spray shield after maintenance, and using thermography to identify the exposed sections in the insulation around the turbocharger and exhaust manifold of the auxiliary engine would have prevented the fire from occurring.
2020 2021
Recommendations Failure in an oil system followed by deposit of oil onto a high temperature surface is the leading cause of engine room fires. We have following three key recommendations which can help owners, managers and their crew reduce the risk of such fires occurring.
1. Identifying sources of leakages
Checking fuel and lube oil pipes for loose fittings, missing bolts on flanges, non-metallic hoses in areas where the temperatures can exceed the oil’s ignition point etc., from where oil can spray onto hot surfaces should be part of the vessel’s planned maintenance system. It is recommended that the assessment to identify potential sources of leakages be done on a regular basis. Also look out for whether the components of the oil piping system are original and meet the manufacturer’s specifications. This is particularly important when taking over a second-hand ship either under management or ownership.
2. Mapping hot surfaces using thermography Owners/managers can incorporate the use of thermography onboard for detection of hot surfaces and for checking insulation during normal operations. Owners should consider including thermographic examinations in newbuilding specifications and have such tests carried out during sea trials. A thermographic examination of the engine room and the vessel's electrical installation should be carried out periodically with engines and electrical equipment running.
126 | ISSUE 109 | SEP 2024 | THE REPORT
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