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ORMONDE OFFSHORE WINDFARM IN THE IRISH SEA – A CLOSER LOOK


The recently completed Ormonde offshore windfarm has given A2SEA plenty to think about.


The company – which provides offshore wind installation and service solutions – was contracted to install the huge 5MW REpower turbines on Vattenfall’s windfarm.


SUCCESS - AND AHEAD OF SCHEDULE By all accounts the project was a huge success – in fact, A2SEA finished about three weeks ahead of schedule. Perhaps the most beneficial aspect of the job, though, was the fact that the work had similarities to that which will be undertaken for the future UK Round 3 zones, giving the company a valuable insight into what will be required for the future.


A CHALLENGE Hans Schneider, COO of A2SEA, suggests that the project was challenging in terms of logistics. “Ormonde is the first full-scale 5MW commercial park, and bringing out these mega turbines was new to us. The port we used was Harland and Wolff in Belfast harbour. We had to tow the turbines a distance taking nearly 24 hours. We also faced restrictions with loading SEA JACK as we were not permitted to jack-up in port, and were therefore unable to benefit from using SEA JACK’s 800t onboard crane for loading. Work on this scale and at these distances is similar to the requirements we will see in Round 3 – however, our first generation vessel SEA JACK completed the installation very successfully.”


To prepare for the tow A2SEA made use of a full-scale simulator at the Technology Institute in Denmark. “We were well aware of the restrictions we faced using the Musgrove Channel so to prepare for this obstacle we used a 3D simulator. We did the “tow out” from Belfast many times in the simulator before we did it in reality. Our key crew including Masters, Pilots and Project Managers participated in the simulated sailing in order to reduce the learning curve to a bare minimum. We saw immediate positive effects of this simulated sailing training when we began the project, and we believe this helped with the excellent delivery of this project safely and ahead of time.” says Schneider.


SOLUTIONS SOUGHT - AND FOUND The company also had to find its own solutions when installing the blades. On previous projects, the blades have been installed one at a time, putting the blade up and then turning the hub to install the next one. However, in this case the full 120m diameter rotor was transported and installed as one piece.


PORT SELECTION Even the port had to be carefully selected. In fact, the larger turbines required so much space that Belfast was the only port on the west side of the UK that was suitable for the job. On the east side of England there are a few more ports that can handle bigger components – however, Schneider indicates that port infrastructure will need to be carefully considered for Round 3. “This is the case not only for the UK but also for most of North Europe” he says.


JACKET FOUNDATIONS The project also used jacket foundations, although these were not installed by A2SEA. Having seen them installed, Schneider is confident that the sector will eventually use jacket foundations for a large part of UK Round 3. He confirms that these larger foundations will eventually require larger vessels. It’s even possible that the industry may require separate installation vessels for foundations and for turbines.


For those offering installation services, one vessel alone amounts to a significant investment, so organisations will have to expand their fleet in close connection with demand.


A2SEA www.a2sea.co.uk


e = See enhanced entry online = See video library online


Photographer Tony West/Vattenfall


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www.windenergynetwork.co.uk


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