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Table of Contents Features Manufacturing Technology


65 Turbochargers: The Spin is Starting Here As demand increases, US manufacturers need to fi nd highly precise and effi cient ways of making exhaust-driven turbine wheels.


68 Taking It to the Extreme Reshoring most part production—and using the right machines—has put a maker of high- performance snowmobiles on top of the world


71 Large Laser Changes the Texture


of Automotive Molding Laser etching on a grand scale off ers a greater choice of aesthetics, lower labor costs and a quicker time to market than traditional methods.


74 Optimizing Energy Use in


Automotive Production T e end products are not the only machines that have to consume energy effi ciently.


Process Improvement


77 Deep-Hole Drilling on Standard Machines It took nearly 10 years of evolution to deliver revolutionary results in deep-hole drilling for motorized vehicle components.


79 Cranking Down the Cost While


Cranking Up the Precision Competition and the cost of regulations are driving the automotive industry to demand ever more precision and effi ciency in component manufacturing.


81 Safety Networks in Auto Manufacturing Machine safety over a network is achieved with redundant or dual-channel systems that monitor for faults and prevent a restart when a fault occurs.


6 Motorized Vehicle Manufacturing Workforce


85 Paving the Road to Automotive Advances with EcoCAR 3


88 Developing the Next Generation of Skilled Manufacturing Technicians


On the Web Cornering the Market on


Suspension Innovation In a sport where milliseconds and millimeters matter, a unique combination of toolholder precision and reach give Andretti Autosport drivers a welcome edge. http://tinyurl.com/ MVM14-toolholder


Change-up Pitch: From Metal to Plastic A scientifi c analysis of a part’s characteristics could lead to a switch in materials and that could help lower cost, increase production speed and decrease weight. http://tinyurl.com/MVM14-Plastics


Microfi nish Error Proofi ng for


Automotive Powertrain Applications T ere are three distinct methods used to eliminate product application errors, and which draw attention to operator errors as they occur. http://tinyurl.com/MVM14-Microfi nish


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