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Today two DISA 240-B lines, including Automatic Pattern Chang- ers, support the company in producing the most cost-effective high quality iron castings.


2010年迪砂造型机与胜地 签署的合同,使迪沙兑现 了其对胜地——中国排名 第一的制动盘/鼓制造商 的承诺,实现了卓越的铸 件尺寸精度和无以伦比的 高效率。今天,秉承胜地 在品质领域永不放松的战 略,两条迪砂240-B生产 线(包括自动换型装置) 给胜地公司生产出最具性 价比的高水平铸铁件。


lines allowed us to reach an efficiency of 170 moulds per hour, DISA has allowed us to increase our capacity by more than 100%, as we are now able to produce the promised 450 molds per hour. “Another important issue that needed solving and, thus, another important reason for choosing DISA, was the fact that our mismatch before was ± 0.5 mm. Today, we have an incredible ± 0.15 mm mismatch, which qualifies as an unpar- alleled excellence in casting quality and accuracy.” Specializing in just one product group, Winhere is re-


nowned worldwide for being a highly attractive company in terms of both quality and price. Terefore, a number of factors influenced the business case when the company started to look at new and more modern foundry equipment. “Prior to deciding on our two DISA machines in 2010, we


made a lot of market research in order to qualify the best pos- sible options for future equipment,” Jiang said. “When decid- ing that DISA would be the optimal choice for Winhere, we needed time to adapt to our decision, as our engineers were only familiar with single horizontal moulding at the time, whereas DISA opened a brand new world of vertical mould- ing to us.”


Te DISA 240-B lines have offered the Chinese met-


alcaster a number of advantages. “Not only have we saved a lot of labor, we have also


achieved a very high level of stability in our equipment,” Jiang said. “DISA has been around for many years, and its long tradition for innovation has brought us very reliable equip- ment from an equally reliable business partner. At the same time, it is very easy to do maintenance on the DISAMATIC machines, which also allows us to stay focused on offered both high quality at lower costs per casting.” Te DISA machines have led Winhere to be more


competitive in terms of quantity by allowing production to continue at a higher efficiency than before, leading to savings in labor. “At the same time, there is no doubt that they have also led us to be more competitive in terms of quality, as the castings we produce today are of a much higher precision and unmis- takably lower mismatch,” Jiang said. “So either way we look at our cooperation with DISA, it has proven much better for our company than the situation we found ourselves in before. 


前的水平造型线每小时只能生产170型,迪砂设备使我 们的产能增加一倍以上。正如之前承诺的一样,我们现 在每小时最高能生产450型”,胜地公司姜总说道。 “需要解决的另一大难题是,我们之前的铸件错型 为±0.5毫米,这也是我们选择迪砂的另一个重要原因。 今天,我们铸件错型仅为±0.15毫米,这让我们在铸件 几何尺寸和形位精度达到较高水平”,姜总继续说道。 胜地公司仅专注于一个类别产品,在质量和价格方面 极具吸引力,享誉全球。因此,当公司开始研究更现代 化的全新铸造设备时,许多因素会对造型线产生影响。 “2010年决定使用我们的两台迪砂机器之前,我们 进行了大量的市场调研,为未来设备选定最佳可行方 案。在决定将迪砂作为胜地公司的最佳选择时,我们需 要时间来适应我们的决定,因为我们的工程师只熟悉当 时使用的水平造型线工艺,而迪砂则为我们开辟了一个 全新的垂直浇铸世界”,姜总解释道。 “然而,这是我们做出的一项非常明智的战略决 定,因为迪砂240-B生产线为我们带来了众多优势。我 们不仅节约了大量劳动力,同时也在设备的稳定性方面 达到了非常高的水平。迪砂历史悠久,其在创新领域的 悠久传统为我们从一个同样可靠的商业合作伙伴那里得 到了非常可靠的设备。与此同时,迪砂造型机的维护也 十分简单,这也使我们能够专注于在降低铸造制造成本 的同时,提高产品质量”,姜总强调表示。 “毫无疑问,迪砂造型机已经让我们在产量和质量 方面更具竞争力,因为这些机器显著提高了我们的生产 效率,又减轻体力劳动的强度,使我们既节约劳动力, 同时也留住了优秀员工。与此同时,它们也提高了我们 在质量方面的竞争力,因为今天我们生产的铸件精度更 高,不合格率大幅度降低。因此,无论从哪个角度来 看,我们与迪砂的合作都显著改善了我们先前的状况, 取得了成功。”姜总总结说道。 


March 2015 FOUNDRY-PLANET.COM | MODERN CASTING | CHINA FOUNDRY ASSOCIATION | 75


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