PRODUCT NEWS/產ռ新聞


in the wheel and crankcase, in the water jacket core and in the crank and sole core. Once both turntables have turned back to the original


position, three additional Kuka robots from the KR Quan- tec series pick up the individual cores and set them down on the turntable for partial assembly. After another 180-degree turn, two more KR 300 robots set down the completely as- sembled package. The next robot removes the package and moves it


below the stationary screwfastening station. Follow- ing screw fastening, the six-axis robot sets it down on turntable, which then rotates the assembled package towards the washing cell. Once there, a KR 300 picks up the package and immerses it in the wash. By pivoting and rotating the package, it ensures that the wash is applied evenly and then leaves the package to drip. The washed package is then set back down on the turntable and once again rotated 90 degrees towards a manual inspection station. Following approval by the worker, the last robot in the ensemble picks up the core packages and sets them down on a rack with eight slots. Once all of these are filled with wet, washed core packages, the racks are transferred into the drying oven before finding their place among the finished products in the high-bay warehouse. Tanks to the company’s comprehensive robot portfolio,


Kuka is able to offer the optimal solution for both the wide variety of work steps and the interaction of the individual robots. At NEUE Halberg-Guss, a total of 12 KR 300 R2500 ultra F, eleven KR 5 arc and two KR 6 R900 sixx robots have been assembling crankcase core packages fully automatically since 2013. With the KR 300 R2500 ultra F robots, NEUE Halberg-Guss has opted for veritable foundry experts. Te robots of the KR Quantec ultra product family are characterized by high payload capacity combined with maximum performance and the most streamlined design on the market. Teir ideal area of use is the handling of heavy workpieces and high-accuracy machining. In the metalcasting design, the robots have an impact-resistant, corrosion-protected wrist, which is resistant to both acids and alkalis. It is also protected against dust and dirt and able to withstand temperatures of up to 180C (356F) for short periods. Te KR 5 arc robot and the KR Agilus stand out in the assembly process thanks to their outstanding precision, flexibility and speed. At the same time, the robot variants from the small robot segment and the low payload range allow particularly space-saving installation in the compact cell concept. “Te robot-based system has led to a 50% increase in


both productivity and quality,” Koch said. Today, each system of this robot orchestra assembles


around 400 core packages per shift. In addition, production costs have been significantly reduced. Te robot-based auto- mation solution also guarantees a consistently high quality for the assembled crankcase core packages. ■


水泵Ї钻孔，然ե是轮दչ曲轴ঔ，水Ӓ套ਯ、曲轴չ 底板ਯ。


7;'4 81ङי额ՖІ，时ѹԽ֛转都द转ЗД当


转ङ配装ў部֨放并ਯ砂З՟起捡ы֘机卡库ӧ系)+: ы֘机 81ՖДיՐ，եФ转旋چ दЇ。Ӈ一次 。ױ放ўুङױ装ুҶ完ر 站֡ব栓螺ङ定֡֨放并，ўু走拿ы֘机Ֆ一Ј


，Їद转֨放ўুرы֘机轴ҹ，ব拧栓螺व随。面Ј 室洗清达ӱ。室洗清ӱ送ўুङױ装ুر动转द转ե随 ե，一Ֆ18 捡起ুў浸ӱ清洗槽И。通过绕轴旋转 清。干沥ўুએ并，٢ӣ匀֮液洗清ґे，转ਘўুչ ӱ，چ 转旋次一Ӈ并，द转֛放ੴե随ўুङ过洗 ֘机Ֆ一ե最ङӣ部装ু，ե查检ы工。站查检工ы达 Зঔѹङ架子Ї。当 有З一֨放ҿر并，ўু起捡ы 架子Ї摆满清洗过ङ湿ङুўФե，架子就ѫੴ送ਙ烘 ս成ङ库ѓ架高֨放摆ੴ己ਘ现Շѫћ它ե最，И炉干 И。


О时գלਈ卡库，合ুы֘机ङ面Ҷ՛Ҹйञ得


供提动лङङ间ы֘机独单չ骤步ҁ工ङ样ךЌ泛广 .'2(+8- -;99，有十и +;+4֨。案方Ӑઆ҄最 Ֆ18 8


8 [RZXG ,，十一Ֆ18 GXIչДՖ18 年就开始完Ҷਘ动化ু装曲 ਘ，ы֘机^^OY


。ўুਯדङঔ轴 4+;+ .'2(+8- -;99选择дդ副ҿ实ङ铸造Ћ 7;'4:+) 81。ы֘机, [RZXG


81，؟ 8


ӹऩչਈ性ם最、力ਈਾ载高љ是族؟սфы֘机GXZR[ ֪Ф想理ङսфથ用҅。征特Оઋગ型ি流Ӏ最Ї֫١ ֘机य़这，Иઋગ造铸֨。工加机چত高չў工型重是 ыӀ有৳冲Ӡ，љՃ৳酸碱，抗腐蚀ङ铸造ਐҼਭ。它 ℃ङ高 Չ承ӄ间时ि֨ਈ并，垢污չظ灰防Э时գ তङڑѩङћ它ҙӛ9;2/-' 81չы֘机IXG 温。18 ，时գ。ӟ突现੮И३过装ু֨，چ速չ性活灵、چӕ 有ѺչѽՊय़ךङӣ部ы֘机型ش，И念概ҫ单Әব֨ 。装安ङ间空ش狭֨合适常非ћ它҅点特ङ֠ਸਾિ效 量ૅչ率ф生得҅经已，统系ङॅׂОы֘机љȔ


增长д ％ȕॠ赫પ。 装ু约ם班每统系З每ङȕ֝ЩȔы֘机，מя


ङы֘机йׂ。Ѻ降ੋ显已本成ф生，י此。ўুਯד 高ङૈ一ўুਯדঔ轴曲装ুдચґ还案方Ӑઆ化动ਘ սૅ。 ■


June 2016 FOUNDRY-PLANET.COM | MODERN CASTING | CHINA FOUNDRY ASSOCIATION | 59


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