2013 Metalcaster ProsPectus Carley Foundry, Inc.


Frank Carley’s hard work and desire to take risks created the foundation for Carley Foundry today. In 1955, along with his wife and their three young children, Frank started Carley Foundry in the basement of their home. Over the years, through numerous expansions, Carley Foundry has grown to 189,000 square feet and upholds the customer commitment and work ethic established in that basement over 57 years ago.


Carley’s motto, “casting is a way of life,”


permeates every aspect of the business. The foundry is able to offer multiple casting pro- cesses in aluminum and steel, providing great flexibility and a wide range of capabilities to its customers.


Mission Statement


It is Carley Foundry’s Quality Policy to achieve world class performance in Quality and Delivery on all products and services at an exceptional value. This will be achieved through mutual respect between all employees, continuous


improvement of our processes and by conducting all business using ethical practices.


Metals


Steel, Aluminum Processes


Green Sand, Nobake,


Permanent Mold, Low Pressure Permanent Mold, Investment


Carley Foundry’s expertise was showcased in a Harley Davidson oil tank casting that won the AFS “Casting of the Year” award in 2008. The component, converted from plastic, featured cast-in oil circulation tubes that eliminated costly machining and design constraints to allow the tubes to span the length of the tank and circulate hot oil throughout. “A lot of what our engineers provide are castability sugges- tions or how to take some money out of the part,” says VP of Engineering Randy Oehrlein. “In some cases, we even give suggestions or support with alloy choice and heat treating cost.” Another unique Carley offering comes in


the form of three full-time “problem solvers,” in addition to the dedicated engineering staff. These engineers help out where needed, often on particularly puzzling casting designs. This provides the facility with great flexibility to adapt to unique customer needs. If cast metal components are a part of your life, source where casting is a way of life – Carley Foundry.


Additional Services


• Heat Treat • X-Ray • Non-Destructive Testing • Metallurgical Lab • Materials Testing • Welding • Full Service Pattern Shop • Rapid Prototype Capabilities • CAD Modeling • Solidification Modeling • Design Engineering Support • Tool Design • CMM Inspection • Laser Scanning • Machining and Assembly


Certifications


• ISO 9001:2008 AS9100C • NADCAP


Carley Foundry Inc.


8301 Coral Sea Street N.E., Blaine, MN, 55449


Tel: 763-780-5123 Fax: 763-780-9426,


www.carleyfoundry.com 26 METAL CASTING DESIGN & PURCHASING / 2013 Metalcaster Prospectus


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