2013 METALCASTER PROSPECTUS Watry Industries
Metal Aluminum
Processes
Permanent Mold and Semi Permanent Mold
Watry Industries has grown from a small facility, started in 1957 by Mr. Nic J. Watry, into one of the most automated, high-tech, permanent mold aluminum foundries in the industry with value added machining & powder coating in house. Watry is located in Sheboygan, Wis., on the western shore of Lake Michigan. Watry currently encompasses 271,800 square feet and owns land for future expansion to the existing plant. Watry Indus- tries is certifi ed to ISO 9001 : 2008. Capabilities include MAGMASOFT® process optimization, this means the part is made right, from the very fi rst pour. Molds can be made in house on our CNC machining centers or they can be made outside with one of our partners. High-production automated pouring of parts yields economies of scale. Precision Machining is done in house on Watry’s extensive fl eet of CNC machines. Parts are tested to meet all rel- evant specs. Powder coating, special masking, assembly and bar coding to mate with your logistics are all performed in house by Watry. In an effort to expand capabilities Watry
Contacts
Jason Dannenberg General Manager
Tel: 920-457-4886 X-241 Email:
jdannenberg@watry.com
Wayne Bennin Sales Manager
Tel: 920-457-4886 x229 Email:
wbennin@watry.com
has recently added an additional Mori Seiki NHX5000 CNC machine as well as a new robotic sawing and grinding cell. Watry is con- stantly striving to improve and create a better working environment through ergonomics. Watry currently makes castings as small as .28 pounds as cast up to 100 pounds fi nished weight after machining, but our capabilities allow us to produce much larger castings. Produc- tion of castings requiring structural integrity to withstand internal hydraulic pressures of up to 4,000 pounds per square inch is commonplace at Watry. Large outdoor light housing castings with very thin walls are made by Watry for a number of different lighting manufacturers. Extremely large
castings (for instance, regulation size outdoor basketball backboards 39 x 54 in. with a wall section of 3/16 in.) are cast, machined. Powder coating is all done in house using
Watry’s roof mounted cure oven, encompass- ing over 250 feet of conveyor track and op- erating at temperatures up to 500 degrees F, can cure powder on the largest and heaviest parts at very high line speeds. Fifty percent of Watry’s powder coating work is contracted outside jobs. Assembly and light assembly can be done to ensure parts are ready for installation when they leave our shipping dock. Our current customer volumes range from as small as 300 pieces per year up to 600,000 pieces per year in a wide variety of different permanent mold aluminum alloys. Watry has grown to become the fi rst choice, single source supplier providing castings that include numerous value added processes to companies in a variety of different industries. Today Watry ships product not only all over the USA, but to points around the globe. Markets served: • Automotive • Marine
• Agricultural Equipment • Medical • Electrical
• Power Generating • Small Engine • Power Transmission Equipment • Off Road Equipment • Hydraulic • Appliance • Outdoor Recreation • Sports Equipment • Petroleum
• Garden Equipment.
Watry Industries 3312 Lakeshore Drive Sheboygan, WI 53081 Tel: (920) 457-4886 Fax: (920) 457-5241
Email:
sales@watry.com www.watry.com
16 METAL CASTING DESIGN & PURCHASING / 2013 Metalcaster Prospectus
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