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PACKAGING ALUMINIUM


sources, including post-consumer aerosol cans and beverage cans.” The company’s ReAl innovation for the production of impact-extruded cans, means the Ball 150ml aerosol can is 30% lighter than a standard aluminium can of the same size, while fully retaining its strength and structure. “Our pioneering, lightweighting ReAl technology redefines how our aluminium aerosol cans are made,” Galley explains. “By developing a new alloy composition, Ball increased the strength of the aluminium used in aerosol can manufacturing. “The increased strength allows for significant lightweighting of aerosol cans while preserving package strength and integrity.” Since the alloy’s launch in 2014, Galley tells Cosmetics Business, more than 2.2 billion ReAl cans have been used across the world, saving the equivalent of 66,000 tonnes of CO2


e.


Commenting on the remaining low-carbon aluminium used in Ball’s new can, he adds: “With increasing demand for aluminium around the world, we need to focus on sustaining a consistent supply chain while mitigating any environmental, social and governance (ESG) impacts related to that supply.


“This is why we advocate for low-carbon virgin aluminium, smelted using hydropower and why we collaborate closely with our suppliers to achieve responsible sourcing of aluminium.


“Ball has established a goal of sourcing 100% of our aluminium needs from certified sustainable sources by 2030, in particular through certification with the Aluminium Stewardship Initiative (ASI).”


EASY SQUEEZY


The move away from multi-material packs and their associated recyclability issues has seen beauty players opting for aluminium for use in tubes.


“Due to increasing design for recycling efforts in the supply chain and legislative actions worldwide to promote the recyclability and sustainability of packaging, we are currently experiencing a move from complex multi-material packaging structures to monomaterial packaging solutions and from single-use packaging towards more refillable or reusable options,” explains Spengler. “With regard to aluminium tubes, there are completely monomaterial aluminium tubes (including closures or caps) already available.


Tubex’s packs for the


Chanel Factory 5 Collection won a prize at 2022’s Tube of the Year


Aluminium tubes are used in many cosmetic products such as hair colourations, foot, hand, face and shaving creams, as well as for many so-called cosmeceuticals.” This summer, Weleda launched a natural oral care line, packaged in brightly-coloured chunky toothpaste tubes, made from recyclable aluminium and lined with a special protective lacquer. Wella Professionals, meanwhile, launched sustainable packaging for its best selling Koleston Perfect line and premium colour brand Illumina Color in a drive that encompassed 100% recycled aluminium tubes, as well as 85% recycled cardboard, and close to 100% PCR plastic caps. And the 2022 etma Tube of the Year competition, also announced in August, saw none other than Chanel scoop the aluminium tube category. The Chanel N°5 tubes, produced by Tubex Aluminium Tubes, were created to mark 100 years of Chanel N°5 as part of the Chanel Factory 5 Collection. The winning tubes were chosen by Chanel as packaging for La Crème Corps (150ml and 20ml) and Le Gel Douche (20ml). All three tubes featured a matte finish across the tube body and shoulder, topped with a white octagonal cap, and were styled to resemble the tubes of paint you would normally find in a typical art supplies store.


When Weleda launched its natural oral care line, it packaged its toothpastes in recyclable


aluminium tubes THE BIG REFILL


One of the most notable ways in which aluminium is transforming packaging sustainability, as alluded to by Spengler, is as a material for durable, refillable packaging.


“Aluminium bottles and containers have benefitted from the increasing demand for refillable packaging solutions, and this rising demand is likely to stay,” Spengler tells Cosmetics Business.


“Refillable aluminium bottles have been discovered by cosmetics companies to replace, for example, plastic shampoo bottles. “In April last year, Procter & Gamble launched its refill system ‘Refill the Good’ for shampoos of the brands Pantene Pro-V, Head & Shoulders and Herbal Essencess.


“The system consists of a reusable 100% aluminium bottle and a recyclable refill pouch,


42 September 2022 cosmeticsbusiness.com


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