The DTF Column
The next big leap for DTF UV technology
The world of textile decoration has seen a significant evolution with the introduction of the new 3D DTF UV faux embroidery. Colin Marsh, managing director of Resolute, explains more about this next big leap for DTF UV technology.
T
his new innovative technology is changing the way we decorate items such as bags,
shoes and caps.
Unlike traditional embroidery, which requires intricate stitching and manual labour, 3D DTF UV faux embroidery offers a more efficient and versatile solution. On a recent trip to China, I witnessed one of the key advantages of 3D DTF UV faux embroidery, this is its use of a specially developed UV ink with elastic properties. This new safer UV ink allows for greater flexibility and durability, making it ideal for items that experience frequent movement and wear. Traditional embroidery, while beautiful, can sometimes be restrictive due to the rigidity of the threads and backing used. The elastic properties of the new inks ensure that the design remains intact and vibrant, even on items that are constantly in motion.
Tilt software
The new tilt software is another breakthrough for the DTF industry. This software enhances the precision and speed of the prints, ensuring that every detail of the design is captured. Tilt software has the ability to utilise a standard print head rotated 45 degrees making it mathematically longer. The tilt software algorithm realigns the drops fired by the head into a normal pattern, mimicking a larger array of nozzles from a standard print head. This means printing with a single print head can be quicker than a printer fitted with two of the same print heads, which is ideal for 3D faux embroidery. The combination of the elasticated UV ink and the tilt software results in a faux embroidery that is not only visually stunning but also highly tactile. This is a significant difference over traditional embroidery, which can sometimes suffer from wear and tear over time.
| 40 | May 2025 Design flexibility
The design flexibility offered by 3D DTF UV faux embroidery is another major advantage.
Traditional embroidery is limited by the physical constraints of the threads and needles used, unless using a Coloreel system.
In contrast, 3D DTF UV faux embroidery can replicate complex and multi-colour patterns with ease at a fraction of the traditional machine investment costs. This opens up a world of possibilities for designers, allowing them to create intricate and detailed designs that would be expensive and difficult to achieve with traditional embroidery.
The 3D effect created by the elasticated UV ink gives the design a realistic and tactile feel
Highly effective
Currently, 50% of all T shirts (figures quoted by WTIN) are printed using DTF for textiles. This technology has proven to be highly effective in producing high- quality prints that are both durable and visually appealing. With the introduction of 3D DTF UV faux embroidery, it is expected that over the next 24 months 50% of all small promotional products will be decorated using this technology. This is a testament to the versatility and effectiveness of DTF UV printing. One of the most significant benefits of 3D DTF UV faux embroidery is its cost- effectiveness. Traditional embroidery can be expensive due to the material costs and rising labour costs. In contrast, 3D DTF UV faux embroidery reduces both these costs significantly. The process is simpler and faster, allowing for mass production without compromising on quality. This makes it an ideal solution for businesses looking to produce large quantities of promotional items often using variable data.
In addition to its visual appeal and durability, 3D DTF UV faux embroidery also offers a unique texture that is very similar to traditional embroidery, different depths can be selected offering greater depth than standard embroidery. The 3D effect created by the elasticated UV ink gives the design a realistic and tactile feel, adding an extra dimension to the finished products. In conclusion, the new 3D DTF UV faux embroidery is a game-changer for the industry. Simply heat press onto the product, peel the backing and then a final press with the original backing sheet to remove any excess glue, and you’re done. Its use of specially developed UV ink with elastic properties, combined with the new tilt software, offers a superior alternative to traditional embroidery.
As the technology continues to evolve, it is expected that 3D DTF UV faux embroidery will become the preferred choice for businesses looking to produce high-quality, visually stunning, and durable decorated items.
In the not-too-distant future, I am sure we will see faux DTF UV being used on regular garments. My prediction is the next level will be an alternative to heat pressed silicone patches.
www.printwearandpromotion.co.uk
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