Data acquisition
Until now, continuous power monitoring involved a lot of effort, and external sensors would have to have been installed at great cost. In such scenarios, power measurement terminals - such as Beckhoff's EtherCAT power measurement terminals - play a crucial role in helping achieve sustainability goals in the long term. By replacing external sensors and utilising standard components, these terminals can be easily integrated into existing machines and systems, including retrofitting projects. This seamless integration enables manufacturers to perform continuous, real-time power measurements, providing valuable insights for sustainable operations. With permanent, system-integrated power measurement, manufacturers gain the ability to conduct extensive inline analyses. By monitoring power consumption trends, they can quickly detect deviations from normal patterns. For example, a steadily rising power consumption in a machine may indicate potential excessive wear on its bearings. Identifying such issues early on allows for timely maintenance or repair, preventing further damage and extending the machine's lifespan. Conversely, a decrease in power consumption can be an indication of quality issues in the production process. By promptly rectifying these issues, manufacturers can improve product
Instrumentation Monthly September 2023
quality and minimise energy consumption. This proactive approach ensures that sustainability goals are met by optimising resource usage and minimising environmental impact. Moreover, sudden drops in power usage can also trigger the need for urgent action within the production facility. It could signify a malfunction or breakdown that requires immediate attention to avoid costly downtime. By having real-time visibility into power consumption, manufacturers can swiftly respond to such situations - minimising production disruptions and maximising operational efficiency. The data provided by power measurement terminals not only facilitates prompt corrective actions but also empowers manufacturers to make data-driven decisions towards long-term sustainability. By analysing the collected power data, manufacturers can identify areas of improvement, optimise energy usage and in turn, reduce carbon emissions. This comprehensive understanding of power consumption patterns enables manufacturers to make informed decisions that align with their sustainability objectives.
The integration of automation and sustainability represents a crucial milestone in the journey towards a resilient and environmentally conscious world. While
businesses have yet to fully embrace sustainability in their strategies, automation technologies offer a promising pathway to progress. By leveraging tools such as IoT devices, advanced analytics and power measurement terminals, manufacturers can monitor and optimise their operations in real- time. This data-driven approach empowers businesses to make informed decisions that support long-term sustainability objectives. With automation as a catalyst for change, industries can revolutionise their practices and contribute to a more sustainable planet.
Beckhoff UK
www.beckhoff.com
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