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60 AEROSPACE AND DEFENCE


MAKING MATERIAL GAINS


Leading Lancashire aerospace specialist Airframe Designs is taking part in a pioneering project aiming to deliver a world- first in aircraft part production.


The 3D printing project with the National Aerospace Technology Exploitation Programme (NATEP) is a prime example of the county’s cutting-edge work developing new technologies and materials.


The 18-month government-funded programme is part of a project using a polymer in 3D printing to help the aerospace sector and the Blackpool-based business with future growth and capability.


Garry Sellick, additive manufacturing manager at Airframe Designs, explains: “We are building a database of materials which can be used in the parts being developed for the future.


“The project is aiming to be a world-first in airworthy part production using water-soluble support in the 3D printing process with faster manufacture and less potential for damage than current manual methods. We’re really proud that we’re pushing the boundaries for the aerospace industry.”


The work involving the polymer, created by Thornton-Cleveleys based manufacturer Victrex, will continue until later this year.


It will then be reviewed as part of the overall NATEP Jerrod Hartley Garry Sellick


programme, a £20m government-funded initiative developing more than 80 different aerospace technologies across the UK supply chain.


The aim is to open up opportunities for flight- worthy parts within the aircraft cabin environment and aircraft interiors market. The technology can also be adapted for other industries including automotive, space, nuclear and rail.


The services offered by Airframe Designs are designed to meet the aerospace and defence sectors demands for lightweight ultra-polymer materials that can withstand high temperatures but also provide adequate strength and durability margins.


Founded in 2009, the company provides expertise and solutions for the aviation, defence and space industries worldwide, with its specialist skills in engineering, design, analysis, certification and additive manufacturing.


Recent projects have included the integration of new systems into heavy lift drone platforms, conceptual design at a platform level for new uncrewed air-systems, test rig and tooling for electric vehicle propulsion systems and the design and analysis of operator consoles for a special mission aircraft.


To deliver for its customers, Airframe Designs has invested heavily in technologies that will


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