SHOP SOLUTIONS
“The machines we have now are here be- cause our building was destroyed,” Kalkman said. “We’ve always owned AgieCharmilles EDMs, and over the years we updated quite a few times to the latest technology.” The company purchases its AgieCharmilles equipment from GF Machining So- lutions (Lincolnshire, IL) through Kalamazoo-based distributor KM Industrial Machinery Co. In addition to a stronger roof design, when JK reopened in its new 8500 ft2 (790 m2
) shop, it
For untended operation, AgieCharmilles’s Pilot Expert 4 remote machine monitoring and control capability allows JK Machining employees to remotely access the shop’s CUT 300 Sp wire EDM and machine programs using PCs and other mobile devices, like smart phones.
featured signifi cant improvements in machining technology. Its new advanced AgieCharmilles EDM systems offer much easier programming as well as signifi cantly faster speed, higher precision, and su- perior part-surface fi nishes. Plus the new machines help reduce the shop’s EDM consumables costs. Kalkman quickly discovered that more than a decade of advances in control and genera- tor technology resulted in new levels of pro- ductivity and ease of use. JK Machining has
three AgieCharmilles FORM 300 Sp sinker EDMs and an AgieCharmilles CUT 300 Sp wire EDM. The new FORM 300 Sp sinker EDMs feature robust construction, glass scales on all axes and 16-tool electrode changers. “Our new sinker machines are easier to program, faster
and more accurate than the old ones,” Kalkman said. “The new generators run more effi ciently and use fewer elec- trodes. We spend less time milling, use less graphite, and reduce polishing/benchwork time.”
JK Machining produces mold sets and other components for 40–50 mold orders per year with lead times for the tool steel molds ranging from six to 16 weeks with its wire and sinker EDMs from GF Machining Solutions.
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AdvancedManufacturing.org | June 2015
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