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lab to commercial manufacturing. The ProCrystal Intellicentic Platform is a generic solution that can be interfaced with different scale crystallizers. It combines PAT and other traditional sensors with adaptive temperature and process control to automatically establish the crystallization metastable zone for any API and create an optimal super-saturation trajectory for the desired particle size distribution and morphology. The system can provide significant improvement in crystallization consistency, and in many cases, a significantly shorter maturity cycle time.


How Intellicentic™ approach differs from traditional biopharmaceutical technologies?


Many traditional manufacturing processes in our industry lead to high costs and increased energy consumption because they lack modern measurement and control capabilities and hence are designed to cope with “worst case” scenarios. This approach results in over-processing, conservative scheduling, and excessive inventories. Intellicentic™ approach is based on modern predictive and adaptive capabilities that enable robust process understanding, enhanced process monitoring, early fault detection and timely corrective actions for process recovery.


The utilization of such technologies does not necessarily result in a regulatory impact, and provide significant potential for improving the manufacturing performance.


According to a document released by the White House, advanced technologies such as our’s “can both revitalize existing manufacturing industries, and support the development of new products in emerging industries.”


Today’s rapid progression of new technologies means


that the design and deployment of smarter, more intelligent systems is easier and more cost effective than ever before. In other words, there has never been a more apt time for manufacturers to invest in improving performance and business metrics.


Is the scope of Intellicentic™ limited to process control? No.


Intellicentic™ offers a multiple of solutions that cover manufacturing at production, plant, and enterprise levels.


At


the process level, Intellicentic™ platforms target yield, cycle time, throughput, and production cost.


At the plant and enterprise


level, the focus is on transforming labor intensive and challenging activities like scheduling, changeovers, resource optimization and inventory and supply chain management.


Te Bioprocessing Timeline: A Note


A note regarding the Bioprocessing Timeline distributed with this issue of American Pharmaceutical Review


Over many centuries, humans have manipulated metabolic processes of organisms or individual cells to create a desirable end product. Bioprocessing allows us to harvest these end products. Before biotechnology was a defined, scientific process, it evolved as a process of carefully implemented, defined cell culture. The historical and scientific developments in bioprocessing have allowed us to guide, engineer, scale, manufacture and ultimately benefit from the products of biotechnology.


Eric Langer (BioPlan Associates), combined with members of the Biotechnology Industry Council, attempted to include many top events that shaped bioprocessing over the past 9,000 years. The speed at which events have occurred over the past 20 years, especially in commercial bioprocessing, suggests this effort will require ongoing input if it is to remain a useful review of events. The timeline is by no means complete, nor fully accurate, given the controversy and timeframes surrounding some of the developments. However, with your help, we will continue to improve its content over time.


Bioprocessing Timeline Coverage: • Early bioprocessing for human benefit • Advances in microscopy • Advances in batch, fed-batch and continuous processing • Discovery of microorganisms • Developments in cellular biology and biochemistry • Historical accounts of a scientifically-manipulated cell culture • Historical detail of cell culture


• Culture of cells for beneficial compounds (e.g., history of penicillin)


• Equipment developed for cell culture (shake flasks, spin tubes, tanks)


• Development of process chains for cell culture • Advances in monitoring and regulating cell culture


• Advances in equipment for monitoring and analyzing metabolic products


• Contamination and quality testing (quality control principles) • Single-use platforms • Advances in cell therapeutics (personalized medicine)


112 |


| September/October 2013 - 15TH


ANNIVERSARY ISSUE


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