Stitch very slowly and carefully. You’ll need to really use your fingertips to feel your way, and check that there are no small creases creeping in, especially when it comes to attaching the crown of the hat to the sides. Incidentally, when doing this, I suggest gathering up the ease stitching slightly BEFORE pinning not afterwards as the pattern suggests.


Always press your hat at each stage and use lots of steam. I also found it very useful to use a pad, especially when pressing the seams of the crown. I just rolled up an old tea towel to make


last four steps


a firm surface to press against (make sure your hand and wrist are sufficiently protected when doing this to prevent accidental burns).


The last four steps of the pattern (10-13) are slightly confusing. The construction method is not one I’ve used before in hat making, and so I was quite puzzled for a while. However, even though it feels counterintuitive, follow the instructions exactly as they’re written. I promise, it will work!


The verdict


I’d give this pattern a 8/10. It’s a classic design that will work well in a variety of different fabrics. It’s a really useful shape too, great for travel, and would also make a fantastic gift. I chose the wide brimmed version, and would possibly add ribbon ties next time, to ensure it stays on in a gust of wind!


Download your free PDF of the Merchant & Mills Bucket Hat pattern here


8/10 HATalk | APR 2026


INDEX PA G E


Page 1  |  Page 2  |  Page 3  |  Page 4  |  Page 5  |  Page 6  |  Page 7  |  Page 8  |  Page 9  |  Page 10  |  Page 11  |  Page 12  |  Page 13  |  Page 14  |  Page 15  |  Page 16  |  Page 17  |  Page 18  |  Page 19  |  Page 20  |  Page 21  |  Page 22  |  Page 23  |  Page 24  |  Page 25  |  Page 26  |  Page 27  |  Page 28  |  Page 29  |  Page 30  |  Page 31  |  Page 32  |  Page 33  |  Page 34  |  Page 35  |  Page 36  |  Page 37  |  Page 38  |  Page 39  |  Page 40  |  Page 41  |  Page 42