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70 | Feature: Accoya USA


◄ potential to develop the Accoya business further in Europe, where Accsys’ original and recently expanded plant in Arnhem can now concentrate its resources.


The US$136m new facility in the US is a 60/40 partnership with Eastman Chemical Company. The two have a pre-existing relationship. Eastman is one of Accsys Arnhem’s long-term suppliers of acetic anhydride (Ac2O) the core ingredient for the acetylation process used to manufacture Accoya and it makes the chemical at its Kingsport headquarters site, hence the location for the new Accsys plant. “It’s the ideal synergistic relationship,” said Dr Arsic van Os. “For Accsys, having this proximity to a key raw material, gives us great security of supply, which is very important for us. For Eastman it provides a valuable off take for one of their big product ranges locally. The by-product of our acetylation process is acetic acid, which at our new Kingsport facility, can go straight back to Eastman to be recycled back into acetic anhydride. It’s a sustainable loop. So, from all sides it absolutely made sense to form the joint venture.”


Discussions between the partners have been on-going for a while, but it was in 2022 that the new plant got the green light. The facility is modelled on the Arnhem site and has two acetylation reactors giving it an initial capacity of 43,000m3


of Accoya per year.


“Following our recent expansion at Arnhem, our Dutch site can produce 80,000m3 annually. Combine that with Kingsport’s production and our output will be double what it was two years ago,” said Dr Arsic van Os.


Moreover, she added, there is scope to expand the Kingsport site to an eventual capacity of 170,000m3


. Accsys is clearly confident the appetite for


Accoya in North America is there. “It’s important to stress that we are not starting in the market from scratch,” said Dr Arsic van Os. “We have an established distribution network and customer base, which has been taking around 20% of our output from Arnhem. We also have a very capable management and commercial team taking care of sales and supply locally. So, we have the basis from which to grow, and we see major potential in the market. In fact, market research suggests that the addressable market in North America is 8.6 million m3


.


Top: Pictured at the official opening of the new Tennessee plant, from left: Steve Crawford, executive vice-president, manufacturing and chief sustainability officer, Eastman; Jelena Arsic van Os, CEO Accsys; Paul Mitchell, director business development, Eastman; Rod Graf, general manager Accoya USA; Mark Bogle, VP global operations excellence, Eastman


Centre: Accoya used in the facade of the SILT building, a coastal hotel and casino in Middelkerke, Belgium PHOTO: STEFAN STEENKISTE


Above: Accoya slats form the north facade of the Villa M in Germany TTJ | November/December 2024 | www.ttjonline.com


Currently we have less than 1% of that, so the opportunity is huge. North America is one of the largest, and from our perspective, most attractive wood products markets in the world.”


The indicators also point to that market potential growing further, she maintained. “The forecasts are for increased construction and infrastructure development in the US, and we are seeing key trends in


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