64 | Sector Focus: Handling & Storage
SUMMARY
■Mixed-integer linear programming faces inherent limitations
■AI optimisation can handle real- time changes effectively
■It has the potential to automate back-office operations entirely
■AI has a key role to play in strategic decisions, such as the location of facilities, fleet size and composition
DRIVING SEAT AI IN THE Opturion, a leading supply chain optimisation company, highlights how AI is revolutionising the transport and logistics industry
The logistics industry, encompassing transportation, warehousing, and distribution, is undergoing a significant transformation driven mainly by artificial intelligence (AI). Transport and logistics have traditionally adopted planning methods like load optimisation, route planning, scheduling and warehouse operations, often achieved through mixed-integer linear programming (MILP) techniques. However, these methods, though well-proven, are limited by their inability to handle the real-world complex, non-linear nature of transport and logistics. Enter AI-driven optimisation, which has begun to revolutionise the industry by offering dynamic, real-time solutions that can adapt to
changing conditions, optimise resources more effectively, and ultimately enhance efficiency, compliance, and customer satisfaction.
TRADITIONAL METHODS: LIMITATIONS AND CHALLENGES
In the transport and logistics sector, traditional optimisation methods, including day-ahead or week-ahead planning for transport operations, have relied heavily on mathematical methods like linear programming. These models, such as MILP, are effective for load planning, routing and scheduling tasks. In warehouse operations, a typical application is slotting. This process involves positioning stock-keeping units
(SKUs) in locations that minimise pick-path distances.
Despite the advantages, MILP faces several inherent limitations. The primary challenge is that the real world is not linear – routes, customer demands, and regulations create complex relationships. Moreover, MILP struggles with highly complex regulations and non-linear constraints. As a result, solving these models can take an unacceptably long time, and the outcomes may not always reflect the dynamic and multi-faceted nature of real-world logistics challenges. For example, consider a company that needs to dispatch vehicles daily based on fluctuating customer orders. Traditional MILP methods can optimise this dispatch beforehand but fall short when unexpected delays or order changes arise during the day. Additionally, while MILP models work relatively well in tactical planning scenarios where a perfect plan isn’t essential, they fall short in real-time applications. This situation creates a major problem: plans generated by MILP often require further interpretation and manual adjustment by human planners, adding complexity rather than simplifying the process. Thus, the adoption of these systems has remained patchy, with many companies wary of the increased workload without a clear improvement in operational efficiency.
EMERGENCE OF AI-DRIVEN OPTIMISATION
Above: Warehouse layout can be optimised with AI TTJ | November/December 2024 |
www.ttjonline.com
AI-driven optimisation presents a fundamentally different approach. Companies like Opturion have pioneered AI technologies tailored to logistics, focusing on compliance,
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