X-RAY SHIELDING
business’s success, and continue to shape our business practices. For example, proactivity is ingrained in our daily operations. A prime example was during a recent project when an unexpected delay in the client’s site preparation threatened to push back the completion timeline. Rather than waiting for the issue to be resolved, our team adapted our schedule, working extended hours, and coordinating with on-site teams to ensure the project stayed on track. Additionally, when a last-minute specification change required a custom-sized Sense-X window, we expedited the manufacturing process to meet the deadline without compromising quality. This commitment to proactive problem-solving not only maintained project efficiency, but also reinforced our reputation for reliability and exceptional customer service.
A Raybloc mobile X-ray screen.
Maintaining knowledge Continuous improvement is key to Raybloc’s success, and our team is our committed to keeping up to date with the latest advancements in radiation shielding technology – whether by attending conferences, undertaking specialised training, or participating in knowledge-sharing sessions. Thus when a client comes to us with a complex shielding requirement, we don’t simply offer a standard solution; rather we apply our collective expertise to provide the most effective, innovative answer. For instance, our in-depth knowledge
of lead equivalency allowed us to optimise the design of a recent installation, reducing material usage without compromising on safety. Clear and honest communication is fundamental
to how we operate. During a recent hospital project, an unexpected site constraint meant that our originally specified doorset dimensions wouldn’t fit. Instead of delaying the project, we immediately informed the client, worked closely with its team, and quickly revised the design. By maintaining transparent communication, we prevented costly delays, and ensured that the project stayed on schedule. Accuracy is critical in radiation shielding – something
exemplified in our recent manufacture of a set of custom Sense-X windows for a high-profile diagnostic centre. Given the strict requirements for lead lining, transparency, and switchable technology integration, even the slightest miscalculation could have led to significant performance issues. By meticulously double-checking every measurement, conducting rigorous quality control checks, and using precision engineering, we ensured that the final product was flawless, and met all regulatory standards.
Enthusiasm Passion drives everything we do at Raybloc, and this is reflected in the way we approach each project. A great example was during our work in a paediatric
Raybloc milestones in the past 25 years
1999 Sean Haydon (pictured, right) and Len Street design the first operator X-ray screen in their garage in Willenhall. 2000 Following success with the first order, Raybloc was founded, and began operations from a small rented unit in Ashmore Lake Way, Willenhall. 2001 Secured the first X-ray door order from Philips in the UK, and the same year, started using a hand-operated press to speed operations and reduce delivery time. 2002 Purchased the current manufacturing site in Willenhall to meet the growing demand for Raybloc X-ray screens. 2003 Re-located to larger site, bringing in automated heated press and heavy industrial machinery. 2004 Raybloc secured its first international order in Ireland – from JMD, for X-ray
screens and doorsets. 2005 Further expansion on the current site, and an apprenticeship programme launched. 2006 Recruited specialist machine operators and introduced pre-hung (ready- to-install) doors. 2008 Established an in-house installation team to undertake all installations of Raybloc products. 2010 Introduced a build-to-demand range of various radiation shielding solutions purpose-built to suit the needs of each client. 2011 In response to an increased national focus on infection control in hospitals, introduced hygienic designs to simplify cleaning and maintenance. 2013 Introduced flush warning lights for use outside radiation-exposed facilities, and ventured into the Non-Destructive Testing (NDT) sector. 2017 Lewis Haydon (pictured, above right), Sean Haydon’s eldest son, was announced
as Raybloc’s new director. In the same year, frameless X-ray screens were introduced. 2018 Invested in CNC machinery to ensure precision and uniformity in its products, and received ISO 9001 and 14001 certifications. 2020 Played a key role in the COVID-19 pandemic by creating an X-ray room in just two days for an emergency hospital, the Nightingale Hospital in Birmingham. 2021 Clarke Haydon, Sean Haydon’s second son, was named director of Raybloc following Sean Haydon’s retirement. 2022 Replaced astragal strip doorsets with rebated PVC doorsets for enhanced protection and efficacy, and built a large workshop on the current Willenhall site to meet growing demand. 2024 Launched Sense-X technology.
Left to right: A Generation 1 X-ray screen with wooden frame, a Generation 3 X-ray screen with thin steel frame and customised laminate MDF lead-lined boards, and a Generation 4 frameless X-ray screen.
82 Health Estate Journal October 2025
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