March 2026
www.us -
tech.com Adaptsys Group: Global Automation Expertise... Continued from previous page
sary cost. Re-flex II allowed us to rethink the entire approach.” Today, Adaptsys operates at
the intersection of automation, material handling, and systems integration. Its solutions span several core areas critical to elec- tronics manufacturing. The com- pany provides device program- ming systems that support everything from early prototyp- ing to high-volume production, accommodating the diverse com- ponent mix found in modern de- signs. It also delivers a compre- hensive range of tape-and-reel and carrier tape solutions, in- cluding both standard and cus- tom formats engineered to meet EIA and IEC specifications. Through its on-demand tape forming technologies, Adaptsys enables rapid turnaround on customized carrier tape without sacrificing precision or repeata- bility. In-system programming of-
ferings (ISP) further help manu- facturers improve throughput and ensure product reliability, while automation and integration serv- ices tie these technologies togeth- er. By combining equipment with technical support, system integra- tion expertise, and lifecycle servic- es, Adaptsys helps customers solve production challenges, optimize processes, and maintain uptime. “Manufacturers today need
more than individual machines,” Staunton notes. “They need part- ners who understand how au- tomation, traceability, and mate- rials handling work together to drive performance.”
Flagship Solution Among the company’s tech-
nologies, Re-flex II stands out as a flagship solution. Developed and refined over more than a decade, Re-flex II is an on-de- mand carrier tape forming sys- tem that fundamentally changes how manufacturers source and manage embossed carrier tape. Instead of maintaining invento- ries of pre-formed tape in fixed configurations, manufacturers can form pocketed carrier tape as needed, either on site or in cen- tralized operations. The evolution of the plat-
form led to the current Re-flex II system, recognized as the world’s first inline tape forming solution capable of high-speed, on-de- mand production with custom pocket designs and rapid tooling changeovers. This flexibility is especially valuable in high-mix environments where component specifications change frequently. “Re-flex II is more than a
product — it’s a strategic en- abler,” Staunton says. “It re- duces lead times, minimizes in- ventory waste, and allows manu- facturers to respond quickly to changing requirements. For cus-
tomers managing frequent prod- uct transitions, that agility is a major competitive advantage.” By forming carrier tape di-
rectly from plain stock, Re-flex II also helps reduce supply-chain risk and overall manufacturing costs. Manufacturers can elimi- nate the need to stock multiple reels of pre-formed pockets and instead form exactly what is needed, when it is needed, sim- plifying inventory management and improving resilience. Adaptsys solutions support a
wide range of industries where precision, efficiency, and reliabili-
ty are critical. In electronics man- ufacturing, components such as integrated circuits, connectors, and electromechanical devices benefit from compliant carrier tape and precise programming systems. Automotive and medical device manufacturers rely on flex- ible packaging and traceability to support high-mix, high-reliability production, while aerospace and industrial applications demand uncompromising quality for mis- sion-critical components.
Global Infrastructure Supporting these industries
is a global infrastructure that in- cludes offices across Europe, Southeast Asia, and North Amer - ica. This footprint enables Adapt - sys to provide localized service backed by global technical expert- ise and logistics. Quality remains central to
the company’s identity. Adaptsys achieved ISO 9001:2015 certifi- cation in 2018, reinforcing its commitment to internationally recognized quality management standards. “Quality isn’t just a check- box for us,” Staunton empha-
Continued on next page SEE OUR PRODUCTS IN ACTION AT
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Vacuum Tweezer™ Solutions
For over thirty-fi ve years we have been a leading supplier of vacuum handling solutions to the world’s high technology fi rms. Our patented ESD safe products are used by clean room personnel, electronic assemblers, semiconductor manufacturers, the optics
industry and universities around the world. Virtual Industries success has come from developing innovative vacuum tweezer tools to eliminate part damage and increase productivity in pick and place operations throughout high tech industries. These tools provide customer specifi c solutions that make assembly and processing operations more productive and ergonomic. Parts range in size from 0.004” (0.1mm) up to 12.0” (300mm) for easy handling.
• Self-contained vacuum tweezers
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Visit our website or contact us for additional information.
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