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March 2026 Continued from previous page


of only a month of room temperature storage between soldering and testing. Metal lurgical science already had an explanation for that behaviour and also the strengthening effect of the Ag3Sn. When closely spaced, particles act as barriers to the movement of the disloca- tions, the defect in the crystal lattice of metals that makes it possible for them to deform in response to relatively low stress. However, small particles with a large surface area to volume ratio are thermodynamically unstable with atoms migrating to the larger particles in the process known as Ostwald ripening. The strengthening effect of the particle


is explained by the Orowan mechanism that defines the relationship between the strengthening effect and the size and spacing of the particles. The strengthening effect is at its maximum when the particles are small and closely spaced. When, as a result of Ostwald ripening, the particle size and the space be- tween particles increase their ef- fectiveness in blocking disloca- tion movement fades.


Silver-Free Solders Available Even at the time that the EU


Directive came into force, the Nihon Superior silver-free RoHS- compliant alloy SN100C was be- ing widely used in wave soldering and evidence of the reliability of the electronics assemblies manu- factured with that alloy was accu- mulating. Assemblies manufac- tured at that time went on to de- liver long service lives confirming that in actual application they could at least match the reliabili- ty of the silver-containing alterna- tives. The excellent performance in wave soldering and later in se- lective soldering justified the slightly higher solder tempera- ture required to achieve optimum hole fill and fillet formation.


A More Stable Strengthener A question that has to be


asked about the first round of lead-free solder alloy develop- ment is why the strengthening mechanism that delivered the re- liability that is so highly regard- ed in tin-lead solder was ignored. That mechanism is solid-solution strengthening, in which the dis- location movement in the tin ma- trix of the solder joint is re- strained by atoms of another ele- ment that distort the crystal lat- tice through which the disloca- tions have to move. In tin-lead solders both the


lead phase and the tin phase ben- efit by solid solution strengthen- ing: tin dissolved in the lead and lead dissolved in the tin. Options for RoHS-compliant elements that have solid state solubility in tin are limited but non-toxic bismuth stood out as a promising option. In recognizing the potential


of bismuth as an additive to his SN100C alloy, Nihon Superior’s Tetsuro Nishimura understood the need to set the level of the ad- dition to less than the solid solu-


www.us-tech.com The Move to Silver-Free Solder is Well Underway...


bility limit in tin at service temperatures. The precipitation of bismuth from super- saturated tin during the cool part of a thermal


cycle, and its redissolution at the temperature increases introduces an instability into the mi- crostructure that can compromise reliability. Because of the solid solutions’ strengthening by bismuth, SN100CV, can at least match the reliability of tin-silver-copper solders. As a bonus, because the bismuth addition lowers the melting temperature range, SN100CV paste can be reflowed with the same profile used to reflow tin-silver-copper solder paste. Contact: Nihon Superior USA, LLC,


Tetsuro Nishimura, president, Nihon Superior.


1395 Hawk Island Drive, Osage Beach, MO 65065 % 573-280-2357 E-mail: s.memita@nihonsuperior.co.jp Web: www.nihonsuperior.com r


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