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Schivo Group composites
Schivo Group is an established and successful business with a capacity to support complete turn-key packages. The Group has recently grown through acquisition into the manufacture of composite components and assemblies for the Aerospace Industry
Schivo now offers to customers low cost / high quality composite component manufacture through build-to-print and development / design / manufacture packages. Design / manufacture packages are supported with the development of customer specifications and drafts into a coherent and successful product concept that optimally exploits the special properties of composites for the particular product application. Using experienced project management and design principles, the approach includes systematic, functional and technical interactions, so that concepts can be validated and optimised at all stages of the design process allowing shorter time-to-market and greater cost efficiency. Schivo works as a single entity to the customer ensuring programmes are controlled, critical issues are addressed, giving complete visibility at all stages and ensuring an overall best value in terms of delivery, cost and quality.
Development projects include complete packages of work that cover:
• Overall management of interior programmes from initial concept to manufacturing/assembly and Integration
• Aircraft seat component design • Cabin interiors component design • Supplier management and integration
Product Development includes experience over a broad spectrum, providing a sound technology base from which to provide solutions according to customers' specific requirements Development is supported with the use of solid modelling techniques in Catia V5 and finite Element Analysis with Nastran / Patran as well as the creation of 3D tool paths for NC machining.
As proof of concept for product development, Schivo has developed a fully composite economy aircraft seat solution that fulfils the following requirements: • Certification Standard to EASA CS25 • Target Weight of less than 9kg per pax • Reduction in part count and machining operations
• Target market: Short-haul low cost airlines • Interchangeable – easy to maintain. • Low cost construction • Adaptable to Premium Economy / Business and 1st Class Seating
Design is supported by either taking complete control of specific packages, reporting to the customers core engineers or by controlling discreet packages and liaising with individual departments within the customers organisation and the customers supplier base. The service is supported by key project management skills giving accurate programme times and much reduced costs. • Master programme control from ITCM to CDR / Installation
• Design control, quality, resource planning • Bid support - IT, commercial and engineering planning
• Placement of specialist experienced engineers • Weight / cost reduction exercises
Component manufacture - composites offer manufacturers a material giving an optimum combination of the highest strength and minimum weight along with corrosion- resistance, high resistance to mechanical and thermal stresses and controlled thermal expansion properties. Schivo offers a comprehensive development
and design service which ensures that the end product entirely meets or even exceeds the specifications of the customer. All stages of production are carried out within Schivo Group facilities with the support of
specialist CNC multi axis machining for complex components and tooling using titanium, aluminium, specialist alloys and steels. Composite manufacturing processes include;
pre-pregnated materials, as well as wet infusion. Pre-pregnation processes in use can be grouped broadly into four categories, namely autoclave moulding, press-clave moulding, frame moulding and vacuum bag / oven moulding. Schivo composites can provide a variety of
aerospace Interior products including, but not limited to; • Seat backs / frames • Meal tables, cocktail tables • Foot box / slider assemblies • Kicker straps, trims, covers and fairings
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