The Screen Print Column


- Screen print plastisol foil adhesive in designated areas. - Flash cure lightly – just enough to tack (not fully dry).


- Apply first foil (gold): 148 to 160°C for 10 to 12 seconds, medium pressure. - Cool, then cold peel.


3) Foil adhesive layer two (e.g. red).


- Screen print next adhesive layer (use precise registration). - Flash cure lightly again.


- Apply second foil (red), avoiding prior foiled areas. - Cool and peel.


Repeat this process for additional colours. Key tips for perfect results


Wash durability


Creative use cases


For best longevity, avoid layering foil too thickly on full-surface puff – stick to accents or outlines. Combining multi-layered coloured foils with puff ink is next-level textile artistry – this lets you achieve depth, texture, and vibrant colour shifts, all with dimensional impact. Think of it as 3D printing meets metallic leafing: you’re stacking shine, softness, and structure.


Why use multi-coloured foils with puff ink? • Adds vivid colour contrast and visual depth. • Each foil layer catches light differently – great for dynamic or kinetic visuals.


• Pairing with puff ink enhances tactility and elevation. This technique is perfect for: • Streetwear and fashion capsules. • Premium merch. • Artistic or statement pieces.


Technical process: Multi-foil and puff ink combo Here’s a layered method for combining puff ink and two or more foil colours with clean separation.


Setup requirements • Separate screens for: - Puff ink base.


- Each foil adhesive layer (colour one, colour two…).


• Precision registration tools. • Different foil sheets (e.g., gold, red, holographic). Option 1: Full multi-layer workflow 1) Puff ink layer


- Print puff ink first (e.g., background text or icons). - Use mesh 80 to 110 for proper ink build. - Cure fully (160 to 165°C) to expand. 2) Foil adhesive layer one (e.g. gold).


| 68 | July 2025


Care instructions • Cold wash, inside-out. • Air dry or low tumble. • Avoid bleach or harsh detergents.


Pro tip


If you want foil and puff durability, you can add a clear top coat plastisol over the foil layer (printed through high mesh like 200) for added protection – but note this can reduce the metallic shine slightly.


www.printwearandpromotion.co.uk


Common challenges (and fixes)


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