Company insight
Long tapered introducer tips in catheter manufacturing
In the dynamic landscape of medical device manufacturing, precision and efficiency are paramount, especially when referring to manufacturing catheters. ONEX RF catheter tip-forming machines emerge as a leading solution for those seeking a reliable and flexible catheter tip-forming system.
T
he heart of ONEX RF’s catheter tip- forming machines lies in their ability to create uniform mold heating cassettes for producing extra-long tapered tip catheters, reaching up to four inches of length. This is made possible by the specially designed cassette, which houses the catheter tip-forming die wrapped around with perfectly tuned induction coil, all crafted in-house. ONEX RF engineers offer a system that ensures exceptional precision and quality in every catheter produced.
In-house production
The efficiency of ONEX RF is not limited to the design and manufacturing of catheter tip-forming machines and the process itself, but it even extends to crafting the tipping dies in a high-precision environment. With the in-house manufacturing capabilities of catheter tip-forming dies, ONEX ensures three times faster lead times than everybody in the market is accustomed to. Clients can have their customised catheter tip-forming dies ready to form their catheter tips in as little as three weeks. This commitment to speed and precision-made dies aligns with the urgent needs of the medical device manufacturing OEM and R&D groups.
Specially crafted die cassettes At the core of ONEX RF is the ability to design a high frequency RF generator technology with closed-loop feedback for induction heating the catheter tip-forming dies. Matching the generator properties with the different shape and size induction coils that cover the surface area of the tipping dies is the key aspect to uniformly heating and melting the plastic tubing during the forming process. The unique die cassette design is a testament to ONEX’s dedication
ONEX RF’s catheter tip-forming machines can produce tapered tips up to four inches in length.
to perfecting the catheter forming process, providing uniform heating of dies and proper heat-zone adjustment with closed-loop feedback to achieve a perfect tip every time. ONEX offers extra-large tipping-die cassettes for applications requiring very long catheter tips. The cassette design is instrumental in achieving the desired length while maintaining EMI/RFI safety of the RF signal and providing a controlled process for even heating the plastic tubing to form the long taper tip catheters.
A standout feature of ONEX RF’s system is the four-inch-long die cassette, which is the only system that can form the long- tapered tip catheters with consistency and high yields in the industry. This capability opens new possibilities for medical professionals, enabling them to meet specific requirements for forming the catheter tips in a single cycle with confidence. ONEX’s dedication to perfecting the die manufacturing process is evident in their in-house designed catheter tip-forming dies. These components are crafted to facilitate the production of extended tapered tips, with complete process control, automation and inspection systems showcasing ONEX’s
Medical Device Developments /
www.nsmedicaldevices.com
mastery of tool and die-making craftsmanship.
The pinnacle of perfection In the competitive landscape of medical device manufacturing, ONEX RF catheter tip-forming machines stand out with their process control software, equipment design, and RF Technology. Their commitment to producing from the simplest to more complex, extra-long tapered tip catheters with quick turnaround times positions them as a valuable partner of choice in the catheter manufacturing world. For those who need turnkey catheter tip-forming systems with excellent process control and faster lead time, ONEX is the preferred choice because of its commitment to excellence – after all, ONEX stands for ‘ONly EXcellence’.
Contact ONEX RF for your next catheter tip-forming application and experience the next level of customer service and commitment from ONEX RF’s team. Your journey to producing catheter products starts here. ●
www.onexrf.com 47
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