Company insight
Fully automated system produces complex devices
In the following case study, the Hahn Automation Group describes how its automated solution revolutionised one company’s approach to medical device manufacturing.
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n the realm of medical device manufacturing, the quest for efficiency, accuracy and productivity has led to a transformative shift towards automation. However, transitioning from fully manual processes to those that leverage automation can pose challenges for even the most experienced medical device manufacturers. Partners such as the Hahn Automation Group specialise in helping medtech companies leverage automation in ways that enhance efficiency, precision and scalability while prioritising the unique requirements of the industry. This case study explores one such medical device manufacturer’s experience with Hahn Automation Group. For discretion, we’ll call this company, Ander. Ander was faced with complex assembly processes and escalating demand, when it turned to the Hahn Automation Group for innovative solutions to revolutionise its production operations.
were fed into the outside dials for key sub-assemblies before converging at the centre dial for final product assembly. Leveraging sensors, vision systems, selective compliance assembly robot arm (Scara) robots, and customised lighting, the system ensured precise component placement, orientation and joining. With each dial performing specific tasks seamlessly, the system achieved a cycle time of just four seconds while maintaining high levels of accuracy and efficiency.
Hahn Automation Group specialises in helping medtech companies leverage automation while prioritising unique industry requirements.
Enhancing production efficiency and ergonomics Ander’s post-surgical product required meticulous assembly due to its clear components and intricate sub-assemblies. Manual assembly involving over 200 operators not only proved labour-intensive but also led to inconsistencies and ergonomic concerns. Seeking to streamline production, reduce errors and enhance speed, Ander explored automation as a solution to address its evolving manufacturing challenges.
Embracing full automation for enhanced performance
Prior to engaging with the Hahn Automation Group, Ander had semi-automated machines in place but struggled to meet production
demands efficiently. Initially seeking a welding solution for a single sub-assembly, Ander’s collaboration with the group revealed the potential for full automation across the entire assembly process. Through meticulous on-site investigations and collaborative efforts, it became evident that a comprehensive automation solution could optimise production efficiency and accuracy significantly.
Designing a fully automated system for seamless production To meet Ander’s requirements for a fully automated system within its production space constraints, the Hahn Automation Group designed three dial machines tailored to streamline the assembly process. The innovative system integrated precision joining, adhesive dispensing, material handling, testing, and quality control measures to ensure seamless production of the post-surgical device.
How the system works The three dial machines orchestrated a synchronised workflow where components
Medical Device Developments /
www.nsmedicaldevices.com
Achieving unprecedented efficiency and error reduction
The implementation of the fully automated system marked a significant milestone for Ander’s manufacturing operations. With a drastic reduction in required operators from hundreds to just a handful, Ander experienced enhanced accuracy, efficiency, and error reduction. The streamlined process not only met production goals effectively but also allowed for reallocation of resources towards research applications, showcasing the transformative impact of automation on medical device manufacturing.
Embracing automation for future success Ander’s success story with automation exemplifies how innovative solutions can revolutionise traditional manufacturing processes in the medical device industry. By leveraging automation technologies tailored to specific production needs, companies such as Ander can achieve unprecedented levels of efficiency, accuracy and productivity while ensuring consistent quality across their operations.
www.hahnautomation.group 29
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