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Unit 1, Lesson 1.4, Exercise E ≤1.10


Lecture 5 OK. So let’s consider mechanical science first. What are the basic principles of mechanical science? There are seven main areas.


Firstly, dynamics – that’s D-Y-N-A-M-I-C-S – which


is the relationship between forces and motion. So, for example, in order to make a gate open and close automatically, you need to understand dynamics. Vibration is another important area of dynamics, because vibration can destroy a machine.


Secondly, there’s automatic control. Mechanical engineering is often concerned with automating something and controlling it automatically. For example, we can control the gear ratio of a car automatically.


Thirdly, there’s thermodynamics – that’s T-H-E-R- M-O-dynamics. I expect you all know that thermo comes from a Greek word for heat, so thermodynamics is concerned with the relationship between heat, energy and power.


Next, we have fluid flow. When does a mechanical engineer have to worry about fluid flow? Well, there are fluids in most machines – fuel, cooling fluids, lubricants. There are basic principles which tell you how fluid will behave under different circumstances. For example, the Venturi effect dictates that fluid will flow faster through a constricted space. We can see this in a river, for instance, where it narrows.


Fluids are often involved in the next area, too – heat transfer. How do we cool a machine, for example, or heat a room?


I mentioned lubricants just now. Lubrication is the next area. When machines are working, different parts are rubbing together, and these moving surfaces must be lubricated in some way, otherwise the machine will overheat and the part will seize – that means, stick together.


Finally, but perhaps the most important area of


all, mechanical engineers must know the properties of different materials. They must know if a particular material is hard or soft, brittle or malleable, a conductor or an insulator.


Unit 3, Lesson 3.2, Exercise B ≤1.11


Part 1 OK. Is everybody here? Right, let’s start. What I’m going to talk about today is materials in engineering. As you know, when a machine is


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designed, one of the most critical factors that mechanical engineers have to decide on is the materials to be used. Different materials – steel, aluminium, copper, etc., – have different physical characteristics. For example, aluminium may be the best for the body of a plane, but impossible for the engines. If the wrong material is chosen, the machine will be very expensive due to overengineering, or it could fracture due to underengineering. So we’re going to look at the way that different materials react to stress. Every component in a machine undergoes stress of one kind or another. So, choosing the right materials for the components is fundamental to good design. But before we look at the reactions of materials, let’s talk about the features of stress.


Unit 3, Lesson 3.2, Exercise C ≤1.12


Part 2 When an external force acts on a machine component, internal forces in the component react against it. The rule says that for any force there is an equal and opposite reaction. This is Newton’s third law of motion. When you press against a wall, your hand doesn’t go through the wall because the wall is pushing it back. Equal and opposite reaction. When the opposite forces are equal, the component is said to be in equilibrium, and this is the ideal state. This internal reaction is called stress.


You may have experienced this in driving. If you take a corner fast, although you’re turning right, the car feels as if it wants to go left. All is well, however, unless you have misjudged your speed and overstressed your car, then the car does indeed go left.


Similarly, in a machine, as the load increases, the component rearranges itself to support the load. It is deformed – that is, it changes its shape. A simple example: if you sit on a beach ball, it changes its shape. It flattens. When you stand up, it becomes spherical again. If you pull a rubber band, it gets thinner until you release it. This is what happens inside any material under stress – it is deformed. Sometimes we can’t see it, but it is happening.


Unit 3, Lesson 3.2, Exercise D ≤1.13


Part 3 OK – we need a few definitions now … The deformation we talked about is known as strain. Strain is normal in all materials at work, and, of course, when the load is removed, the stress and


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