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www.us-tech.com


Tech-Op-ed September 2023 SOUNDING OFF


By Michael Skinner Editor


Lights Out I


n the ever-evolving landscape of manufacturing, technological ad- vancements continually reshape the way products are created, as- sembled, and delivered to consumers. One such paradigm shift


that has gained significant attention and momentum is “Lights Out Manufacturing.” Coined to reflect the idea of a factory that can operate without


human intervention, this concept revolves around the extensive inte- gration of automation, robotics, and artificial intelligence to facilitate uninterrupted production. By removing the need for constant human oversight, Lights Out Manufacturing holds the potential to revolu- tionize industries, increasing efficiency, reducing costs, and trans- forming traditional manufacturing processes. At its core, Lights Out Manufacturing centers on minimizing or


eliminating human involvement in the manufacturing process, allow- ing machines to carry out tasks 24/7 without the limitations of hu- man fatigue or workday schedules. The term “lights out” derives from the notion that factories employing this methodology can operate in complete darkness, with only the gleam of the automated systems il- luminating the facility. This radical departure from conventional manufacturing practices challenges traditional assumptions about labor and efficiency. One of the primary drivers behind the growing interest in Lights


Out Manufacturing is its potential to significantly enhance efficiency. Machines do not experience fatigue or require breaks, allowing pro- duction lines to run non-stop, optimizing resource utilization. This translates to higher output levels, reduced lead times, and improved overall productivity. Moreover, with advancements in robotics and AI, machines can


perform tasks with consistent precision, minimizing errors and waste. This not only benefits the manufacturing process itself but al- so enhances the quality of the end products. In addition to efficiency gains, Lights Out Manufacturing offers


substantial cost-saving opportunities. While the initial investment in automation technology can be significant, the long-term benefits of- ten far outweigh the costs. Reduced labor expenses, due to the de- creased need for human workers, can lead to substantial savings over time.


Automation can lower the risk of workplace injuries, resulting in


reduced workers’ compensation claims and insurance premiums. By optimizing resource utilization and minimizing errors, manufactur- ers can also cut down on raw material waste and rework costs. However, Lights Out Manufacturing is not without its chal-


lenges. One of the main hurdles is the initial investment required to set up automated systems and infrastructure. Small and medium- sized enterprises (SMEs) may find it difficult to justify these expens- es, potentially leading to a divide between larger corporations that can afford the transition and smaller businesses that continue to re- ly on traditional methods. In addition, the reliance on automation could lead to job displace-


ment, particularly for low-skilled workers. Addressing these chal- lenges necessitates strategic planning, government support, and reskilling initiatives to ensure a smooth transition for both industries and workers. The integration of artificial intelligence and machine learning is a


pivotal aspect of Lights Out Manufacturing. These technologies enable machines to adapt to changing conditions, self-optimize processes, and


Continued on page 8


PUBLISHER’S NOTE


By Jacob Fattal Publisher


Fall is Electric A


s summer draws to a close, we look forward to an exciting and busy fall season packed with trade shows and exhibitions. First we cover The Battery Show and EV Tech Expo in Novi, Michi-


gan, then we head to IMAPS, SMTA International and MD&M Min- neapolis. From there we will be highlighting the SMTA Expo in Guadalajara and on to productronica. EVs are growing in adoption and are a driving force in the elec-


tronics manufacturing industry, with many countries implementing incentives that include subsidies, tax breaks and stricter emissions regulations. Many automakers have added electric vehicles to their lineups,


including Honda, BMW, Ford, GM, Hyundai, Jaguar, Kia, and oth- ers, to a market that was once limited to only a few names. Tesla re- mains the dominant force in the U.S. EV market, but Ford, GM and Stellantis are projected to grow the most over the next few years. The development of a charging infrastructure has been a key fo-


cus in many regions. Governments, private companies and even gas station chains have been investing in charging stations to facilitate long-distance travel and improve the overall convenience of owning an EV. Of course, battery technology is a crucial part of the EV market.


Advances in battery chemistry, energy density and cost reduction have been critical in making EVs more affordable and practical for consumers. Also, growing concerns about climate change and air quality have caused EVs to gain traction. Despite the positive trends, challenges remain. Battery produc-


tion and raw material supply chain issues could impact the scalabil- ity of the EV market. Also, the higher upfront cost of EVs compared to traditional vehicles is still a barrier for some consumers, even with incentives.


According to some projections, electric vehicles could make up 20


percent of new car sales by 2025. By 2030, this percentage may dou- ble. By 2040, EVs could account for nearly all new car sales. This is great for the electronics manufacturing industry, ensuring a rapidly growing source of business over the next decade and beyond. The future is bright for electronics. r


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