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Page 30


www.us - tech.com


September 2023


The material matters in material handling Rapid Prototyping of Electronic Devices in the USA


Continued from page 26


by the increased productivity and reduced labor requirements that can be achieved with auto- mated assembly technologies and robotic equipment. Reshoring enhances control


and protection of intellectual property such as patents of inno- vative designs, trade secrets, and technologies, and is an impor- tant part of maintaining a com- petitive advantage. Dealing with offshore manufacturers leads to exposure to different laws and regulations. In many countries there are no effective safeguards


in place and protective actions simply don’t exist. This makes it easy for unscrupulous operators to steal intellectual property without worries about repercus- sions.


Overall, the electronics man -


u facturing industry is witnessing a notable shift towards reshoring, with the U.S. reclaiming its posi- tion as a significant player.


Rapid Iterative Innovation Cycles


Innovation is an iterative


process. It involves dividing the product development process in- to the following four discrete phases. These phases are repeat- ed until ready to move onto the next sequential step, ensuring that all design and strategic goals are met. Proof of concept, an essen-


tial part of early-stage planning is conducted to demonstrate to all stakeholders that an idea is viable. A formal presentation is typically created to pitch to in- vestors for the purpose of seek- ing funding. Rapid prototyping, the fast


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fabrication of working samples of an electronic assembly, is the quickest way to validate func- tionality and performance of new designs. It also leads to valuable feedback on the availability of materials and components, pro- viding early information on po- tential supply chain challenges. Design for manufacturabili-


ty (DFM), a detailed review of designs for ease of manufactur- ing, identifies areas of manufac- turing complexity. It provides feedback on materials considera- tions, and assembly technologies that can be used to improve qual- ity and reduce costs. Testing ensures that elec-


tronic devices comply with safety and regulatory standards and pass general quality require- ments. The type of tests per- formed depend on the product and market sector but can in- clude


temperature


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cycling,


shock, vibration, and more. The fast-pace and extreme


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competition in the electronics in- dustry requires iterative innova- tion cycles to be completed quick- ly and efficiently, identifying, and addressing design flaws ear- ly on, to refine and improve de- signs and ultimately reduce the risk of costly errors and delays.


Rapid Prototyping Rapid prototyping plays a


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crucial role as a high-value, low- risk initial step in the reshoring process, enabling companies to assess and tap into the capabili- ties of local EMS and CEM fabri- cators. However, the significance


of online quote capabilities can- Continued on page 32


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