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October, 2023
Revolutionizing Process Improvements: AI-Based Process Controls for Industry 4.0
By Brent Fischthal, Head of Global Marketing, Koh Young Technology I
n the relentless pursuit of manufacturing excellence, the arrival of Industry 4.0
and the smart factory has brought a new era of ground- breaking innovation and efficien- cy. At the forefront of this trans- formation stands Koh Young Technology, a visionary leader driving the evolution of inspec- tion-based process control tools to reshape modern electronics manufacturing. With unwavering dedication
to accuracy, quality, and efficien- cy, Koh Young is propelling industries into a new era of pro- duction where inspection and process control seamlessly merge to create optimized processes for electronics manufacturers of all sizes.
A Paradigm Shift Gone are the days of ineffi-
cient, error-prone manufactur- ing. The smart factory has emerged as a catalyst for change, powered by advanced technolo- gies like IoT (Internet of Things), AI (Artificial Intelligence), and machine learning. At the heart of this transfor-
mation lies synergy between advanced inspection systems and process control tools, working together to ensure quality at each step of production. Koh Young recognizes this transfor- mative potential and has har- nessed it to lead the charge towards a smart factory. Koh Young envisions a world
where inspection is not just a post-production ritual but an integral part of the production process itself. Traditional meth- ods of quality control often led to the identification of defects after products have already been man- ufactured, resulting in increased costs and wastage. Koh Young’s
Smart factory inspection: synergy between inspection systems and process control tools.
algorithms, Koh Young’s mach - ines accurately evaluate product quality. This real-time data inte- grates seamlessly into process control tools that dynamically adjust parameters to maintain optimal production conditions. This holistic approach ensures consistent quality, reduces rework, and enhances production efficiency.
From Insight to Action In the Smart Factory ecosys-
tem, data fuels continuous improvement. Koh Young’s inspection-based process control tools generate valuable data, offering insights into trends, pat- terns, and potential improve- ments. By using this data, manu- facturers can identify bottlenecks,
tions from optimal conditions and take corrective action proactively. This predictive capability mini- mizes downtime, prevents costly defects, and fosters a culture of lean, agile manufacturing. As industries evolve, the
demand for skilled labor contin- ues to rise. However, the intrica- cies of modern manufacturing processes can present a steep learning curve. Koh Young’s inspection-based process control tools serve as a bridge, empower- ing the workforce by providing real-time guidance and insights. Operators are equipped with
a digital companion that guides them through processes, alerts them to potential issues, and fos- ters a deeper understanding of the production line. This symbiot-
approach is different and advo- cates for real-time inspection and process control that identifies issues at the source, preventing potential defects. Using advanced 3D meas- urement-based inspection and AI
fine-tune processes, and even pre- dict maintenance needs, all while ensuring the highest quality stan- dards are maintained. Koh Young’s tools enable
predictive analytics that help manufacturers anticipate devia-
ic relationship between technolo- gy and human expertise is the cornerstone of the smart factory. At the epicenter of Koh
Young’s commitment to manu- facturing excellence lies the Koh Young Process Optimizer (KPO). This innovation epitomizes the company’s mission to synergize inspection and process control, culminating in a singular tool to boost efficiency and precision. KPO is the keystone that
integrates Koh Young’s world- class inspection systems with real-time process control. Through an intuitive interface, operators gain access to a dashboard of vital production insights, ranging from the minutiae of individual meas- urements to macroscopic trends that influence overall product quality.
However, KPO is more than
a data aggregator — it is a deci- sion-making engine that empow- ers operators with the knowledge to fine-tune production parame- ters, optimize workflows, and eliminate defects before they happen. Leveraging AI algorithms
that learn and adapt, KPO evolves in tandem with the pro- duction line. It assesses produc- tion data to predict potential deviations, offering recommen- dations to maintain peak effi- ciency and quality.
Driving to Communication As manufacturing evolves
towards Industry 4.0, inspection- based process control tools become even more critical. Koh Young’s innovative approach has already set the stage to revolu- tionize the manufacturing process, but the journey towards a fully realized Smart Factory involves a synergy of standards
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