TuffCut® XT 5 Flute
High Performance End Mill Series 278
Features: 5 Flutes Enhanced Corner Protection Whisper Blend Neck Relief Improved Flute Form Edge Protection For Optimized Cutting Edges ALtima® Blaze Coating Stub, Standard, Long and X-Long Lengths Size Range: 1/8” - 1” Necked Size Range : 1/4” - 3/4”, 3mm - 25mm Industry Standard Corner Radii
TEST DATA Material
Hardness (HrC) Surface Condition
Machine Tool Brand # EffectiveTeeth
Tool Diameter in. (mm) RPM (at max RPM) Speed SFM (m/min.) Feed IPT (mm/tooth) Feed IPM (mm/min.) Width of Cut in. (mm) Depth of Cut in. (mm) Length of Cut in. (mm) # of Passes Per Part Coolant
Power @ Spindle (HP) # of Parts Per End Mill Change Tool Life Increase Removal Rate in.3
Cycle Time per part (sec) Cut Time per part (sec) /min. (cm3
9.40 11.48 /min.) Productivity Increase
Annual Machine Time Savings (hours) Est. Annual End Mill Usage
417 Annual Costing Summary $127,500
Annual Savings with M.A. Ford® (Based on 750,000 parts per year)
2.73 (45)
CAST 9210 20
SOLID
MAZAK NEXUS 410A
Rated Power(HP)25
Competitor X M.A. FORD 5
5
0.625 (15.9) 2375
438 (134)
0.625 (15.9) 2675
491 (150)
0.0022 (.06) 0.0045 (0.11) 26.13 (664) 60.18 (1529) 0.183 (4.7) 0.57 (14.5) 2.5 (63) 2
0.183 (4.7) 0.57 (14.5) 2.5 (63) 2
Synthetic 1.66 1800
Synthetic 3.83 3800 111% 2.90 4.99
6.28 (103) 130%
1353.8 197
$45,000 $82,500
For High Performance Milling: Peripheral Milling Slotting for ADOC < 75% of OD
For Material Applications: Steels and Stainless Steel Hardened Steel Cast Iron Titanium and High Temp Alloys
278 Series Applications
Benefits: 20% Higher Feed Tan 4 Flute Tools Longer Tool Life Reduced Witness Lines On Finished Parts Strengthens Tool And Allows For More Regrinds Provides A More Aggressive Tool And Longer Tool Engagement During Te Cut ALtima® Blaze Delivers Extreme Wear Resistance Under All Machining Conditions
M.A. Ford Mfg. Co., Inc. Ph: 800-553-8024 • 563-391-6220 Fax: 800-892-9522 • 563-386-7660
sales@maford.com •
www.maford.com
COST EVALUATION
TOOL LIFE
PARAMETERS
MATERIAL
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