Machining data of Greenleaf’s products have shown
significant improvement over current machining technology when correctly applied in a well-designed machining process.
Greenleaf Gets Results Here are examples of some of our latest innovative products and their results:
Ring Max™ is a complete tooling system
for cutting American Petroleum
Industry ring grooves for oil and gas industry transport
and containment. API ring grooves are machined into hardened surfaces enabling
two halves of the flange to seal firmly with erosion-resistant metallic gaskets. Tight tolerances of 0.001” (0.03 mm) are required and specifications are closely regulated. Ring Max™ cutters are available in most popular shank configurations. Using WG 300® whisker-reinforced ceramic inserts Ring Max™ can cut machining time from 30 minutes or more to less than one minute. The latest addition, the Ring Max™ III cutter, is a precision two-piece modular system that features a replaceable ring groove cutter that can be changed in just seconds and can also accept face mills.
Index-O-Cut™ is a high-performance milling system for all materials thanks to its high-shear cutting action and the 45˚ lead angle on the octagon-style insert. The design of the Index-O-Cut™ face mills allows for light-duty machines to
run these cutters at high speeds with reduced spindle load. They feature the most effective number of inserts per cutter diameter possible, resulting in increased performance and tool life. The geometry of the Index-O-Cut™ makes it a great general machine shop tool for a variety of materials and will maximize your productivity in a variety of applications from light-duty milling to heavy machining.
WG-700™ coated whisker-reinforced ceramic material features an optimized substrate and a nano-layered platinum coating. WG-700™ excels in machining difficult-to- cut materials such as nickel- and cobalt-based super alloys. Metal removal rates using WG-700™ are up to 10X greater than carbide and 3X greater than SiAlON materials. In machining Inconel 718 Plus with a 30% higher machinability rating than Inconel 718, productivity has been maintained with the same machining speeds and feeds. In some applications, tool life has also improved.
GSN100™ is an engineered blend of hot-pressed silicon nitride ceramic and proprietary toughening agents for machining cast iron. Typical applications include brake drums, brake rotors, cylinder blocks and heads, machine beds, and all types of gear cases and housing for trucks, tractors, and farm equipment. GSN100™ delivers outstanding tool life at cutting speeds up to 5000 SFM (1524 SMM) in single-point turning and grooving operations as well as milling. GSN100™ is available in all standard geometries and engineered specials.
Game Changing Choices We make decisions based on project information and
goals. If special tooling is needed or tool layouts for standard products are required, the Engineering department begins the initial work. Applications Engineers begin to detail grades, speeds and feeds, or even choose to involve Research & Development if a special grade or coating is deemed necessary based on the material and project specs. Custom solutions involving special-designed
tooling give us the unique capability of making game changing choices. Typically we try our standard products first, but the solution might require a mix of standard and special tools. It should be noted that 70% of our steels tools are design-to-build and 50% of our insert recommendations are design-to-build,
G6
www.greenleafcorporation.com
Page 1 |
Page 2 |
Page 3 |
Page 4 |
Page 5 |
Page 6 |
Page 7 |
Page 8 |
Page 9 |
Page 10 |
Page 11 |
Page 12 |
Page 13 |
Page 14 |
Page 15 |
Page 16 |
Page 17 |
Page 18 |
Page 19 |
Page 20 |
Page 21 |
Page 22 |
Page 23 |
Page 24 |
Page 25 |
Page 26 |
Page 27 |
Page 28 |
Page 29 |
Page 30 |
Page 31 |
Page 32 |
Page 33 |
Page 34 |
Page 35 |
Page 36 |
Page 37 |
Page 38 |
Page 39 |
Page 40 |
Page 41 |
Page 42 |
Page 43 |
Page 44 |
Page 45 |
Page 46 |
Page 47 |
Page 48 |
Page 49 |
Page 50 |
Page 51 |
Page 52 |
Page 53 |
Page 54 |
Page 55 |
Page 56 |
Page 57 |
Page 58 |
Page 59 |
Page 60 |
Page 61 |
Page 62 |
Page 63 |
Page 64 |
Page 65 |
Page 66 |
Page 67 |
Page 68 |
Page 69 |
Page 70 |
Page 71 |
Page 72 |
Page 73 |
Page 74 |
Page 75 |
Page 76 |
Page 77 |
Page 78 |
Page 79 |
Page 80 |
Page 81 |
Page 82 |
Page 83 |
Page 84 |
Page 85 |
Page 86 |
Page 87 |
Page 88 |
Page 89 |
Page 90 |
Page 91 |
Page 92 |
Page 93 |
Page 94 |
Page 95 |
Page 96 |
Page 97 |
Page 98 |
Page 99 |
Page 100 |
Page 101 |
Page 102 |
Page 103 |
Page 104 |
Page 105 |
Page 106 |
Page 107 |
Page 108 |
Page 109 |
Page 110 |
Page 111 |
Page 112 |
Page 113 |
Page 114 |
Page 115 |
Page 116 |
Page 117 |
Page 118 |
Page 119 |
Page 120 |
Page 121 |
Page 122 |
Page 123 |
Page 124 |
Page 125 |
Page 126 |
Page 127 |
Page 128 |
Page 129 |
Page 130 |
Page 131 |
Page 132 |
Page 133 |
Page 134 |
Page 135 |
Page 136 |
Page 137 |
Page 138 |
Page 139 |
Page 140 |
Page 141 |
Page 142 |
Page 143 |
Page 144 |
Page 145 |
Page 146 |
Page 147 |
Page 148 |
Page 149 |
Page 150 |
Page 151 |
Page 152 |
Page 153 |
Page 154 |
Page 155 |
Page 156 |
Page 157 |
Page 158 |
Page 159 |
Page 160 |
Page 161 |
Page 162 |
Page 163 |
Page 164 |
Page 165 |
Page 166 |
Page 167 |
Page 168 |
Page 169 |
Page 170 |
Page 171 |
Page 172 |
Page 173 |
Page 174 |
Page 175 |
Page 176 |
Page 177 |
Page 178 |
Page 179 |
Page 180 |
Page 181 |
Page 182 |
Page 183 |
Page 184 |
Page 185 |
Page 186