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5D solder paste inspection—merits beyond 3D technology


time and running several boards aſter each change, the system enables the process engineer to readily gauge if the new setting provides increased or reduced stabil- ity.


A further improvement


can be made if SPI and AOI data is merged to analyze if a defect found by AOI has its origin in the printing pro- cess or to readjust AOI tol- erances upon inspection of certain solder joints.


5D SPI, an improvement


in ROI With the introduction of 5D SPI, all categories of print process errors can be reli- ably identified and man- aged. Tree dimensions (X, Y, Z) are needed to cover the wide range of printing defects, all printing process errors.


Two Dimensions


(X and Y) are needed to cover errors linked to area, offset, smearing and bridg- ing. Te third dimension (Z) is required to identify errors related to height and volume. Combining the best techniques to identify errors in each axis clearly improves the ROI for SPI equipment, and enables a next genera-


tion of closed loop process control. Te Marantz


PowerSpector S1 employs the new “5D”


technology


to deliver true area, shape, offset, volume and height measurement in one cycle for the first time. Tis high speed post-


print solder paste inspec- tion system incorporates patented new sensor tech- nology and simultaneously combines 3D and 2D image processing methodologies for enhanced defect detec- tion and process control. Intercepting


these


defects before they happen reduces rework costs, pro- vides instant yield improve- ment and accelerates return on investment. Te enhanced process control empowered by 5D technol- ogy provides the perfect solder paste printer adjust- ment tool, enabling the cor- rection of printer settings or paste problems before a problem spreads across an entire product.


Figure 10. Integrated SPI deployment offers significant opportunity for permanent yield improvement and reduced cost to manufacture.


www.globalsmt.net


Global SMT & Packaging – February 2011 – 13


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