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MAY 2014 CONTENTS


COVER STORY 06


RELIABLE COMPRESSORS Clock up decades of efficient service


MAINTENANCE MANAGEMENT


‘Grey repairs’ to hydraulic and electronic drives are threatening industrial productivity by increasing downtime


BOILERS PUMPS & VALVES


10


Control software reduces operation and maintenance costs while increasing accuracy and optimising efficiency


HEALTH & SAFETY


12


With occupational safety becoming an increasing concern how can technology help to reduce risk


17


Long service compressors


Gardner Denver has completed its quest to find the oldest working CompAir and Hydrovane compressor in the UK. One had been used in a U-Boat service yard in post-war Germany...


NEWS


4. UK ranks alongside China for sales growth 5. Edinburgh University showcases research facilities to industry


FEATURES Maintenance Management


connectingindustry.com /factoryequipment


8. It can be a challenge to maintain a fixed asset base. Karen Conneely of Real Asset Management explains how to reduce costs


Energy Management


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Instrumentation is sent free of charge to individuals who meet the publisher’s strict terms of control. Annual subscription rates are: UK - £85.00


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ISSN 1472-1260 ConnectingIndustry. London Road, Maidstone, Kent ME16 8LY.


Tel: 01622 687031 Fax: 01622 757646 www.datateam.co.uk


Registered in England No 1771113


Total Average Net Circulation for July-December 2012 was 11,596 © 2014 Datateam Business Media Ltd London Road, Maidstone, Kent ME16 8LY


Tools & Tooling


14. Tool grinding software automates multi helical and variable flute grinding while providing a a new form cutter function for profile inserts


Personal Protective Equipment


20. Safety boots can have a dramatic effect on reducing accidents.


EDITOR Susan Deane T: 01242 693380


feeditor@datateam.co.uk


SALES MANAGER George Spree T: 01622 699178


gspree@datateam.co.uk


The statements and opinions expressed in connectingindustry/Instrumentation magazine are not those of the editor or Datateam Business Media Ltd unless described as such


CLASSIFIED SALES EXECUTIVE Scott Russell T: 01622 699182


srussell@datateam.co.uk


Industrial Buildings • Machine Safety • Industrial Flooring Hire Equipment • Handling & Storage • Factory Focus: Security


840 tonnes daily. 980 product movements. 0 problems.


Trust your Machine.


Rely on Quality. Trust in more than 50 years of experience. Discover the reliability of our diesel and LPG fork lift trucks.


www.trustyourmachine.com Enter 2


PUBLISHING DIRECTOR Kathryn Ambrose T: 01622 699129


kambrose@datateam.co.uk


PUBLICATION MANAGER Louise Pudney T: 01622 699104


lpudney@datateam.co.uk


CLASSIFIED DESIGNER Kirsty Hood T: 01622 607967


CIRCULATION ENQUIRIES: T: 0333 577 0801


datateam@capsule-group.com


PRODUCTION CONTROLLER Sarah Lamb T: 01622 607974


11. With details of a new energy savings scheme to be announced in June, Paul West of Minimise Energy offers help


Boilers Pumps & Valves


12. Process control software reduces operation and maintenance costs while increasing accuracy


22. Expert advice on choosing the correct hand protection in the factory


Compressed Air


26. An energy-efficient GA VSD+ compressor is providing vital 24/7 test laboratory air for a customer’s R&D operations


28. Removing the need to replace high value components at previously defined intervals results in significant cost savings for the customer


FACTORY FOCUS Health & Safety


17. With occupational safety becoming an increasing concern, Neal Hill discusses how technology can help reduce risk


18. Problems with static charge build-up encountered in finishing metal and plastic products can be safely addressed by selecting the appropriate control solution


EXHIBITION PREVIEW Safety & Health Expo


24. Some of the highlights to look out for at this year’s event: seminars, awards and innovative products


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