DEPOSITORS AND SHAPING SOLUTIONS
“The days of bakeries making the same run-
of-the-mill product for the customer are gone and we expect this trend for variety and innovation to continue, which is why bakeries need to look at purchasing machines that can provide them of product lines.”
A multitude of fillings
There are many different depositors available on the market today, to suit different bakery requirements. Rademaker, for example, can offer types and processes. Its Mohno pump depositors, for example, provide individual lane control to individual volume control for each nozzle. It can deposit in spot, discontinuous strips, or continuous
Its piston depositors are designed to handle
multiple lane production lines, while a compact target depositors are designed for use on high- speed lines.
Rademaker can also offer gearwheel depositors
controlled gearwheels ensure an even, consistent application. The gearwheel depositor has been designed to be easy to disassemble for cleaning and maintenance, containing very few components. Finally, the Rademaker injection depositing system is custom designed to suit each individual application and can accurately inject fruit, cream, fresh baked products such as doughnuts, bread, croissants and éclairs.
Going digital Topos Mondial has recently introduced its Digital Depositor which applies digital technology to the art of doughnut making. The device boasts a reduction in moving parts, having just two main components to undertake the entire depositing process. This helps reduce the potential for mechanical failure.
The Digital Depositor has been designed to enable simplicity of operation, cleaning, servicing, and rebuilding. The emphasis has been placed on user-friendly interfaces and maintenance procedures so that bakeries can ensure minimal production line downtimes and a smoother between different batches and helps make
26 Kennedy’s Bakery Production April/May 2025
The adoption of digital technology is said to give bakeries greater control over cutting action, weight adjustments, and accuracy and having the ability to quickly compensate for varying batter viscosity ensures that every doughnut will be of a consistent shape and size.
The solution is also designed to integrate seamlessly into existing systems and can utilise existing cutters and plungers, helping ensure a smooth transition to the new system.
Rademaker offers a wide variety of depositors for specific filling types and processes.
With options for standard depositing through templates, a piston-head depositing option, a rotary moulder style head and a co-extruding system with iris for a mix within a mix – with either a deposit or guillotine cut – this depositor is said to offer the from a single machine.
The machine head is made of a single piece of material, helping ensure stability during operation. Thanks to the design of the channels in the head, dough does not encounter obstacles and is able slats mounted in the head also help to reduce the pressure in the head.
A versatile solution Universal depositor to its product range. functionalities to enable product versatility and it allows for the use of interchangeable hoppers for different consistencies of mixes. It provides a solution for the production of a wide range of biscuits and cookies. It is equipped with two tanks for dough – for example two different colours or slat with nozzle rotation for two-colour extruded equipped with six nozzles. Thanks to the wide selection of forming attachments, it is possible to create cookies of various shapes and textures, according to the company.
High throughput solution rounder from Koenig is the largest dough divider and rounder offered by the company. The fully automatic machine has a maximum dough throughput of 6.5 tons per hour and incorporates an easy-clean design to make the task of cleaning and maintenance faster and more straightforward. “With this innovation, we have built the machine Features of the machine include an hourly output of up to 50,400 pieces in 14-row operation and the accurate weight principle enables products to be produced with weight accuracies of +/-1%, depending on the dough.
For smaller bakeries with aspirations to grow their business, or for larger bakeries looking to improve product consistency or reduce product giveaway, there will be a depositor solution that can help. We have offered just a tiny snapshot of the type of solutions that are available today. In the competitive world of baking having the right are a small or a large-scale operation investing in a depositor can be a good business decision.
Koenig offers modular stamping stations for the production of doughnuts.
bakeryproduction.co.uk
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