Labelling Solutions
Dedicated inspection site for labels L
uminer, a labeling solutions provider specialising in extended content labels (ECLs) for pharmaceutical ethical and
OTC packaging, clinical trials and various other narrow web applications for the cosmetics, F&B and chemicals sectors, has streamlined its precision product inspection capabilities by introducing a dedicated 7,000-square-foot inspection suite at its primary manufacturing facility in Lakewood, NJ. The quality management segregation also comes with an infrastructure investment: the company has added its third 100 per cent inspection platform, as well as a back-number validation system. The dedicated space will further improve
Luminer’s comprehensive quality management processes. In particular, it is designed to optimize QA/QC oversight for the company’s specialty, extended content labels. Due to their inherently stacked, page- over-page nature, ECLs pose unique inspection challenges requiring niche- specific solutions. Luminer provides 100% label inspection –
a must for its broad set of pharma customers. For ECLs, this entails a complex
process that involves, among other extra steps, precision vision systems inspecting individual sheets prior to folding, glue line monitoring to ensure all ECL pages are affixed properly and in correct order, and final inspection initiatives such as thickness monitoring to confirm label-on-label mounting veracity. Luminer’s addition of a back-number validation system provides additional assurance for pharma customers, by helping
to ensure labels are matched to their proper individual packages. Among other benefits, this helps simplify the label application process and, for prescription products, lends to easier compliance with unit-level serialization requirements. “The new inspection suite helps reinforce
Luminer as a medium-sized label manufacturer with big-shop production and quality control capabilities,” says Tom Spina, president & CEO of Luminer. “Extended content labels especially demand a thorough, multi-step inspection process. The dedicated quality management space and new infrastructure will further streamline our workflow, expediting turnaround time from initial quote to production to delivery.” Luminer recently incorporated a new
extended content label production line, a seven-figure investment that doubled its ECL manufacturing capacity. The new line’s exemplary production speeds foster both efficiency and cost-effectiveness, ROIs that Luminer will be able to pass on to customers.
uluminer.com
Developing sustainable label packaging I
n less than two decades, Reflex Labels has grown to nearly 20 locations across the UK. Reflex Label Plus, a division of the
Reflex group, has its own website and its own focus—applying innovative techniques and processes to combination printing for the food, pharmaceutical, health and beauty, and beer, wine and spirits markets. Production Manager Shaun Boult moved
to the UK six years ago from his native Wellington, New Zealand, where he worked for a multi-national food packaging corporation. He joined Reflex Label Plus to manage the newly expanded food service packaging business. His responsibilities include testing materials, processes and equipment - sometimes running product tests himself - and working with the Reflex sales group to prove new products. Boult has a suite of the latest equipment with which to work. The first production line was an eight- colour EF-520 press from Dutch manufacturer MPS, and a second nine- colour EF-520 was subsequently added. The purchases were part of an investment programme across the whole Reflex Group that included more than a dozen presses. This included a top of the range Mark Andy P7, bringing the total number of the American presses in the Reflex Group to 27! The MPS lines at Barwell were equipped
with two non-stop unwind/splicing systems from Martin Automatic. One is a Martin MBX
convertermag.com
butt splicer that unwinds paperboard, typically 150-450 micron, from rolls as large as 1828mm (72”) in diameter. Additionally, each press was specified with a Martin MBSF splicer. Initially supplied to feed 12-18- micron PET and OPP films, Boult notes that the MBSF splicers’ multi-substrate abilities to run paper and light board stocks will be crucial as Reflex looks to manufacture differentiated products. Referring to the combination of Martin splicers on his MPS presses, Boult comments: “Obviously, we bought them for continuous running, and our material waste has reduced to nearly nothing. With the excellent registration capabilities of the MPS presses, we throw out just the one product with the splice in it.” The simplicity of the Martin splicers is also an advantage in training. “It’s easy equipment to learn how to
use, easy to train our operators—30 minutes and they’ve got it, and they can concentrate on the other parts of the line. I highly rate them,” he adds. Although the package printing operation
is connected to the labels section, it is run as an independent entity. Even the press operators were not transferred from the labels side but were brought in specifically for this side of the business. In addition to food- on-the-go product lines like sandwich packs, known as ‘sandwich skillets’ in the trade, Reflex Labels Plus is looking at new products focused on sustainability. “Sustainability is big here. We’re all about promoting products for less landfill, easier recycling, and total compostability,” he adds. Speaking for the Reflex Group, CEO Ian
Kendall concludes: “The biggest thing we look for at Reflex is customer support – and I cannot fault Martin in this respect. They are always quick to respond, and their equipment is reliable and consistent – everything you need for continuous production.” Current run lengths at the Reflex Labels Plus site in Barwell average around 300,000 units, with some as large as 2,000,000, on single shift operation. With Reflex planning for rapid expansion through investment in future-proof equipment and entrepreneurial personnel, it’s only a matter of time before those plans become a reality.
umartinautomatic.com July/ August 2020 31
Page 1 |
Page 2 |
Page 3 |
Page 4 |
Page 5 |
Page 6 |
Page 7 |
Page 8 |
Page 9 |
Page 10 |
Page 11 |
Page 12 |
Page 13 |
Page 14 |
Page 15 |
Page 16 |
Page 17 |
Page 18 |
Page 19 |
Page 20 |
Page 21 |
Page 22 |
Page 23 |
Page 24 |
Page 25 |
Page 26 |
Page 27 |
Page 28 |
Page 29 |
Page 30 |
Page 31 |
Page 32 |
Page 33 |
Page 34 |
Page 35 |
Page 36 |
Page 37 |
Page 38 |
Page 39 |
Page 40 |
Page 41 |
Page 42 |
Page 43 |
Page 44 |
Page 45 |
Page 46 |
Page 47 |
Page 48