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When “High-Mix, Low-Volume” is Not Enough
By Bruce Hendrick, Owner, RBB and Building Trust, LLC I
n the electronics manufactur- ing services (EMS) industry, the term high-mix, low-vol-
ume (HMLV) describes contract manufacturers or original equip- ment manufacturers (OEMs) that frequently switch production be- tween various assemblies and processes. Unlike their low-mix, high-
volume (LMHV) counterparts, HMLV operations are known for their agility and adaptability. These shops can transition be- tween different assemblies with- in hours or even minutes and often do so multiple times within the same day or week. LMHV op- erations, on the other hand, focus on long production runs that may last weeks or months, catering to large-scale manufac- turing needs. Both business models play critical roles in the electronics industry, but for some clients, these traditional approaches may fall short. For growing companies that
face unpredictable demand but still require fast and flexible pro- duction solutions, RBB offers a unique alternative. Positioned as a high-mix, low-volume opera-
RBB’s success comes from its ability to adapt quickly to client needs.
tion “on steroids,” RBB special- izes in handling complexity and uncertainty. Each year, the com- pany builds hundreds of unique assemblies and often introduces multiple new ones in a single week. Unlike traditional HMLV shops, RBB rarely produces batches large enough to fill an entire production shift. Instead,
they “swarm to the need,” reallo- cating their workforce to ensure smooth operations regardless of order size or urgency.
Beyond Traditional HMLV What sets RBB apart from
other HMLV operations is its growth strategy. Many tradition- al HMLV shops aim to transition
into LMHV operations or to be acquired by larger manufactur- ers. Their focus is often on scal- ing up production and attracting high-volume clients, which can lead to a shift away from the high-service, high-flexibility model that initially defined them.
RBB, however, takes a dif-
ferent approach. Rather than seeking to outgrow its HMLV roots, the company pursues growth by serving an increasing number of clients and handling a broader range of assemblies, re- gardless of batch size. This ap- proach ensures that RBB re- mains a valuable resource for companies at all stages of growth, particularly those work- ing through early-stage produc- tion challenges or entering new markets. Many OEM clients and
emerging applications lack a clear roadmap for scaling to high-volume production. For these organizations, RBB pro- vides a critical bridge. By offer- ing highly responsive and flexi- ble manufacturing services, RBB
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June 2025
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