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FEATURE SPONSOR


GEARBOXES


WIND TURBINE OIL CHANGES


As the first company in the world to carry out wind turbine oil changes over 20 years ago via their specialised truck mounted oil pumping system and then in 2017 the first company worldwide to carry out a vessel mounted combined gear and hydraulic oil change on an offshore wind turbine, using their specialised vessel mounted pumping system, puts Peter Lonsdorfer at the forefront of the wind industry making them Europe’s leading provider of wind turbine oil changes


HUGE INDUSTRY BENEFIT AND RISK REDUCTION This self-contained method is proving to be of huge benefit to the industry as the system has been proven to be much safer and less time consuming than the traditional method, as there is no longer any need for winching 20 litre drums up and down from the ground (or indeed a vessel for offshore) to the turbine nacelle to drain and fill gear and hydraulic systems by hand, as well as eliminating the chances of contamination by carrying out the oil exchanges in a closed loop system from truck/vessel to turbine.


TIME SAVING


While in many cases on the larger offshore wind turbines the gear oil changing process alone can take up to three days by hand, the company’s average completion time on these same large offshore wind turbines is less than eight hours for the combined gear and hydraulic system oil changes including flushing and the changing of filters and replacement of gearbox pipework.


Unlike the traditional method the unique pumping system allows them to offline preheat and filter the new oil in their purpose built Stainless Steel tanks or original oil manufacturers IBC’s, which prevents it being damaged or degraded in anyway. The whole process is carried out in a closed loop system, which allows Peter Lonsdorfer UK ltd to guarantee their work is meeting the DIN ISO 4406 standard for oil cleanliness at point of fill regardless of oil type or manufacturer.


WORLD FIRSTS


Peter Lonsdorfer became the first company worldwide to complete the onshore and offshore wind turbine gear and hydraulic oil changes via truck and vessel and since then have continued to do so year on year and to date have completed over 24,000 onshore oil changes and 465 separate gearbox and hydraulic oil system changes on offshore wind turbines Europe wide and beyond.


OFFSHORE VERSATILITY The company’s modular fully enclosed and bunded offshore oil change units can be fitted to most CTV’s (crew transfer vessel) in the industry and can be used for single day trips from port to turbine for complete combined oil changes, or are also able to facilitate 24 hour operations on a 12 hour shift rota for as much as four weeks at a time at sea without the need for the vessel to return to port to be replenished with new oil.


They see this process being demanded by most wind turbine manufacturers and owners and is regarded by many as an essential part of the offshore wind industry now and for years to come.


Peter Lonsdorfer UK Ltd


WEBSITE www.windenergynetwork.co.uk 37


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